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How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

TURN-KEY IML SOLUTIONS

How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

An IML lids with a folded spoon sticked to it is now a very popular packaging solution for Yogurt and Icecream. The spoon is for the convenience of the consumers to enjoy the Yogurt safely, and a folded spoon well sealed by film represent the highhest hygiene standard and the food safety. That's why it's warmly welcomed by the big names of the Yogurt producers around the world and make the production of the IML Lids with folded spoons sticked for Yogurt cups a cash cow, and the SWITEK IML Lids Injection Molding With Folded Spoons Sticking Automation Solution is the best caregiver of it.

The Layout Design of the Automation System
IML Solutions
Functional Units of the IML Lids for Yogurt Cups with Spoons Sticked

According to the new hygiene standard of the dairy giants in China, the production process of the containers for Yogurt must be "Untouched" during the whole process, of which is the driving force of the suppliers of the IML Yogurt cups to cooperating with SWITEK to develop the automation system for the production of the IML lids with the folded spoon sticked. The automation system will include the functional unit below:

  • High Speed Injection Molding Machine: A productivity high speed injection molding machine is the core of any injection automation system, it'll finish the injection molding process of the IML lids for Yogurt cups.
  • The IML Robot: The IML robot will finish the in mold labeling and parts picking of the IML lids and have them lined up in the chain plate line. SWITEK will have both side entry and top entry solutions of IML for lids here according to the budget of the project.
  • The Vision Control System: The IML lids with pass through the camera of the vision control system one by one for defects like insufficient injection, black dots, flash, and ill labeling etc. to ensure the quality of the IML lids.
  • The Folded Spoon Sticking Unit: In this function unit the automation system will handle the folded spoons slicing, glue spraying, folded spoons sticking and the finished IML lids stacking etc.
  • The Packing System: Although there's no packing unit in the automation system of the video, but it's an optional function which could be integrated into the system to have the IML lids with spoon well stacked and packed automatically.

What's the Advantages of the Automation Solution for the IML Lids with Spoon Sticking?

The automation system will make the production of the IML lids for Yougrt cups a complete unman process which will meet the new hygiene standard of the dairy griants around the world. And it would be a labour intensive business if to have the spoons sticked to the IML lids manually but with the automation system it'll help the producers to reduce the man hour and increase the productivity.

As a supplement to the IML Lids Folded Spoon Auto-sticking System, SWITEK Spoon Folding Automation System with Vision Control and Film Sealing will help to produce and supply qualified folded spoons with film sealing for the IML Lids.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712S

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
900 840 0 0 1200 420 780 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

What is a Picking Robot?

A picking robot in an injection project is a robotic arm which will pick the parts from the mould and have it placed on the conveyor or other automation system to have another processing. The projector will choose a picking robot according to the size of the injection molding machine, the injection cycle time, the weight of the parts etc to choose a picking robot.

picking robot

High Speed Picking Robot SW7112DS

Take the SWITEK hgih speed 3 axis servo robot SW7112DS as an example, with a pay load of 2kg and a dry cycle time of 3.3s only designed for injection molding machine ranging from 150Ton ~ 500Tone, it could be regarded as one of the best picking robot for the thin-wall containers production business with a picking capacity up to 8 cavities of 700ml cups, but if for the picking of a bumper it would not be suitable. Anyway, to choose a picking robot for your injection project, the key point would be:


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