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How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

TURN-KEY IML SOLUTIONS

How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

An IML lids with a folded spoon sticked to it is now a very popular packaging solution for Yogurt and Icecream. The spoon is for the convenience of the consumers to enjoy the Yogurt safely, and a folded spoon well sealed by film represent the highhest hygiene standard and the food safety. That's why it's warmly welcomed by the big names of the Yogurt producers around the world and make the production of the IML Lids with folded spoons sticked for Yogurt cups a cash cow, and the SWITEK IML Lids Injection Molding With Folded Spoons Sticking Automation Solution is the best caregiver of it.

The Layout Design of the Automation System
IML Solutions
Functional Units of the IML Lids for Yogurt Cups with Spoons Sticked

According to the new hygiene standard of the dairy giants in China, the production process of the containers for Yogurt must be "Untouched" during the whole process, of which is the driving force of the suppliers of the IML Yogurt cups to cooperating with SWITEK to develop the automation system for the production of the IML lids with the folded spoon sticked. The automation system will include the functional unit below:

  • High Speed Injection Molding Machine: A productivity high speed injection molding machine is the core of any injection automation system, it'll finish the injection molding process of the IML lids for Yogurt cups.
  • The IML Robot: The IML robot will finish the in mold labeling and parts picking of the IML lids and have them lined up in the chain plate line. SWITEK will have both side entry and top entry solutions of IML for lids here according to the budget of the project.
  • The Vision Control System: The IML lids with pass through the camera of the vision control system one by one for defects like insufficient injection, black dots, flash, and ill labeling etc. to ensure the quality of the IML lids.
  • The Folded Spoon Sticking Unit: In this function unit the automation system will handle the folded spoons slicing, glue spraying, folded spoons sticking and the finished IML lids stacking etc.
  • The Packing System: Although there's no packing unit in the automation system of the video, but it's an optional function which could be integrated into the system to have the IML lids with spoon well stacked and packed automatically.

What's the Advantages of the Automation Solution for the IML Lids with Spoon Sticking?

The automation system will make the production of the IML lids for Yougrt cups a complete unman process which will meet the new hygiene standard of the dairy griants around the world. And it would be a labour intensive business if to have the spoons sticked to the IML lids manually but with the automation system it'll help the producers to reduce the man hour and increase the productivity.

As a supplement to the IML Lids Folded Spoon Auto-sticking System, SWITEK Spoon Folding Automation System with Vision Control and Film Sealing will help to produce and supply qualified folded spoons with film sealing for the IML Lids.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7112DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
950 720 0 0 1200 425 775 1650 2710 1434 1780 5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

Why is SWITEK SW7112DS the Best Picking Robot for HMD368M8-SPV?

HMD368M8-SPV is the 5th generation of high speed injection molding machine by Ningbo Hwamda Machinery Co., Ltd. Which is one of the best buy injection molding machines among the producer of thin-wall containers with excellent injection speed, injection precision and competitive price. The clampling force of the HMD SPV series injection molding machine ranging from 2700Kn to 530Kn of which is the most popular injection molding machine for thin-wall containers, say 500ml cups from 4 cavities ~ 16 cavities. So, for a new thin-wall containers producer, how to choose a robot for HMD SPV series of high speed injection molding machine?

high speed injection robot

High Speed 3 Axis Servo Injection Robot

As a high speed injection molding machine, the buyers of HMD368M8-SPV mostly would be the producer of thin-wall containers of which the injection cycle time would be around 4~7s and the weight of the parts would not be much. In this case it'll request that the robot must be a high speed one. That's why we recommend SW7112DS, the high speed 3 axis injection robot by SWITEK Automation.

As a high speed 3 axis servo injection robot custom made for the thin-wall containers, the dry cycle time of SW7112DS was reduced to 3.3s only with an in minimum in mold time of 0.7s for box picking. With minor adjustment of the strokes, it's suitable for injection molding machine with clamping force from 150T ~ 550T, perfectly match the picking and stacking application of the HMD SPV series high speed injection molding machine.

For more information about SWITEK high speed robot SW7112DS please, contact Adams from SWITEK for a professional advisory about how to select a robot for your injection molding project.


Email: sales06@switek.biz

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