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How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

TURN-KEY IML SOLUTIONS

How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

An IML lids with a folded spoon sticked to it is now a very popular packaging solution for Yogurt and Icecream. The spoon is for the convenience of the consumers to enjoy the Yogurt safely, and a folded spoon well sealed by film represent the highhest hygiene standard and the food safety. That's why it's warmly welcomed by the big names of the Yogurt producers around the world and make the production of the IML Lids with folded spoons sticked for Yogurt cups a cash cow, and the SWITEK IML Lids Injection Molding With Folded Spoons Sticking Automation Solution is the best caregiver of it.

The Layout Design of the Automation System
IML Solutions
Functional Units of the IML Lids for Yogurt Cups with Spoons Sticked

According to the new hygiene standard of the dairy giants in China, the production process of the containers for Yogurt must be "Untouched" during the whole process, of which is the driving force of the suppliers of the IML Yogurt cups to cooperating with SWITEK to develop the automation system for the production of the IML lids with the folded spoon sticked. The automation system will include the functional unit below:

  • High Speed Injection Molding Machine: A productivity high speed injection molding machine is the core of any injection automation system, it'll finish the injection molding process of the IML lids for Yogurt cups.
  • The IML Robot: The IML robot will finish the in mold labeling and parts picking of the IML lids and have them lined up in the chain plate line. SWITEK will have both side entry and top entry solutions of IML for lids here according to the budget of the project.
  • The Vision Control System: The IML lids with pass through the camera of the vision control system one by one for defects like insufficient injection, black dots, flash, and ill labeling etc. to ensure the quality of the IML lids.
  • The Folded Spoon Sticking Unit: In this function unit the automation system will handle the folded spoons slicing, glue spraying, folded spoons sticking and the finished IML lids stacking etc.
  • The Packing System: Although there's no packing unit in the automation system of the video, but it's an optional function which could be integrated into the system to have the IML lids with spoon well stacked and packed automatically.

What's the Advantages of the Automation Solution for the IML Lids with Spoon Sticking?

The automation system will make the production of the IML lids for Yougrt cups a complete unman process which will meet the new hygiene standard of the dairy griants around the world. And it would be a labour intensive business if to have the spoons sticked to the IML lids manually but with the automation system it'll help the producers to reduce the man hour and increase the productivity.

As a supplement to the IML Lids Folded Spoon Auto-sticking System, SWITEK Spoon Folding Automation System with Vision Control and Film Sealing will help to produce and supply qualified folded spoons with film sealing for the IML Lids.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7725DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
2250 1720 0 0 2500 680 1520 4000 5050 3005 3200 50kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?

FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?

injection robot

3 Axis Servo Injection Robot for LK FA1200

As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.

SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.

Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.


Email: sales06@switek.biz

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