Injection Molding Machine for 8 Cavities PVC/PPR Pipe Fittings Injection Molding -- Haitian MA2500/1000G Energy Saving Servo Injection Molding Machine

Haitian MA-G Energy Saving injection molding machine

Pipe Fittings Injection Automation Solutions

MA2500G -- Haitian Energy Saviting Servo Injection Molding Machine

Why is Haitian MA2500/1000G One of the Best Injection Molding Machine for 8 Cavities Pipe Fittings with Brass Insertion Injection Molding?

The Haitian MA2500/1000G servo drive energy-saving injection molding machine is one of the Haitian Mars/G classic series of injection molding machine incorporates the latest energy saving technologies with a clamping force up to 2500kN. As the injection molding machine for the production of 8 cavities of pipe fittings with brass insertion, it's suitable for the production of the PVC/PPR direct connecting pipe fittings, the elbow, the T-connecting pipe fittings with diameters around φ25mm. The features of the Haitian MA2500/1000G energe saving injection molding machine include:

Multi-point Ejection System: A great advantage for molds with different ejection requiremnets.
Various Plasticizing Screws: A wide range of screw designs are available according to your material processing requirement.
Automatic Lubricating System: The clamping unit is optimized for precise lubrication of all moving parts.
High Performance Servo Motor: Highly responsive with closed loop control for stability and precision.
Excellent Injection Performance: Twin-cylinder injection unit, with strong guide system ensure durability and precision during the injection/charging stages of the molding cycle.

The Dimension of Haitian MA2500/1000G Energy Saving Servo Injection Molding Machine

Haitian MAG Energy Saving Servo injection molding machine

Unit: mm

The Dimension of the Mold Platen

What's the Working Mechanism of the SWITEK 8 Cavities Pipe Fittings Brass In Mold Insertion Solution?

The SWITEK 8 cavities PVC/PPR pipe fittings brass in mold insertion solution is an automation system of injection molding designed for the production of PVC/PPR pipe fittings with brass insert. The mechanism of the automation system include the brass lining up, brass picking, pipe fittings picking, the brass in mold insertion, pipe fittings runner cutting. For PVC/PPR pipe fittings a different type of runner cutting solution would be custom made according to the material to ensure the quality of the cutting edge of the pipe fittings.

How is the SWITEK 8 Cavities Pipe Fittings Brass In Mold Insertion System Working?

The automation system showed up is a pipe fitting system for the production of T connectors from parts picking to runner cutting. The robotic arm for the automation system is a custom made 3 axis servo injection robot SW6710DS with enhanced loading capacity of the robotic arm for a complex EOAT design to ensure a stable picking and inserting of the brass.

Best Buy Robotic Arm for Injection Molding Machine

SW6308-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
980	640	165	645	800	235	565	1280	2320	1500	1690	3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00052	PEP4040-1000	2
Plugs for Profile	4.Y00072	PEP4040	4
Extruded Profiles	4.Y000481	PEP2525-1500	2
Extruded Profiles	4.Y00481	PEP2525-1000	1
Plugs for Profile	4.Y00070	PEP2525	10
Cross Mounting Bracket for Profiles	7.Y00356-T	SMBA-2540T	10
Pneumatic Needle Gripper	8.Y00025	GN2010	14
Mounting Bracket	7.Y00308-T	SMBE2-2060T	14
Mounting Bracket	7.Y00309-T	SMBE2-3060T	1

Q & A About Robotic Arms and Injection Automation

YIZUMI P350 or P380K3, which one would be a better choice for your IML project?

P350 is a high speed injection molding machine designed for thin-wall containers while P380K3 is the third generation of high speed injection molding machine by YIZUMI designed for thin-wall containers. With 30 Tons more in clamping force, does it mean that P380K3 will compatible to the molds designed according to the parameters of P350?

In one just finished IML project we encountered something embrassing. There's one mold designed according to the parameter of YIZUMI P350, and we have a P380K3 in our system testing workshop, but when the mold received we find that the mold thinkness exceeded the max mold thickness of the P380K3. After double check the parameters of both the injection molding machine we found that Mold thickness allowed for P350 is 300~750mm while the mold thickness for P380K3 is only 250~650mm. And the Max Daylight of P380K3 is 160mm less than P350.

Then how to choose between, which one would be a better choice for your IML project? It would be depends on the size of the parts of which you're producing. For smaller container 30 Tons more clamping force with 160mm less max daylight means that the injection molding machine will have a less mold Open/Close time and result in a higher productivity while for larger size containers P350 will allow you to install a thicker mold, it would be more friendly to an IML project of deep cavity containers.

For more insights of the cutting edge IML technology please feel free to contact Adams from SWITEK, your personal consultant of IML Solutions.