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High Speed All Electric Injection Molding Machine for IML -- Union Plastic ES160

union plast all electric injection molding machine
Turn-key IML Solutions

ES160-- Union Plastic High Speed All Electric Injection Molding Machine

About the UNION PLASTIC ES160

The UNION PLASTIC ES160 is an all electric injection molding machine produced by Honzen Union Plastic (ZheJiang) Machinery co., Ltd. with clamping force of 1600kN. The UNION PLASTIC ES160 all electric inection molding machine has an optional injection speed of 200~350mm/s for standard application or 450~800mm/s for high speed injection applications. For the producer of thin-wall IML containers a high speed configuration with an injection speed of 450~800mm/s would be preferable. With an operning stroke of 430mm, the UNION PLASTIC ES160 is suitable for the high speed production of IML lids or thin-wall IML containers with maximum height up to 93mm.

The Specification of UNION PLASTIC ES160

Clamping Unit Unit ES160
Clamping Force kN 1600
Clamping Stroke mm 430
Min.Mold Height mm 200
Max. Mold Height mm 500
Max.Daylight mm 930
Platen Size (H x V) mm 730 x 690
Tie Bar Space (H x V) mm 520 x 470
Min.Mould Dimension mm 335 x 305
Max.Mould Weight t 1
Ejection Stroke mm 130
Ejection Force kN 40
Injection Unit Unit IU260 IU410
A B C A B C D
Screw Diameter mm 30 34 38 35 40 40 45
Screw L/D Ratio L/D 23.0 22.4 20 23.0 22.5 25.5 20
Theoretical Shot Volume cm3 99 127 159 154 201 201 254
Injection Pressure MPa 272 212 169 270 207 207 163
Holding Pressure MPa 217 169 136 216 166 166 131
Shot Weight (PS) g 90 116 144 140 183 183 232
Plasticizing Capacity (PS) g/s 13 18 24 19 27 43 39
Injection Rate (Standard/High) g/s 129/289 165/372 206/464 175/394 229/515 229/515 289/615
Injection Speed (Standard/High) mm/s 200/450
Plasticizing Stroke mm 140 160
Screw Rotation Speed rpm 400
Nozzle Contact Force kN 25 30
General Data Unit IU260 IU410
Total Power (Standard/High) kW 23.5/39.2 25.7/41.4 25.7/41.4 31.3/46.7 33.7/49.1 35.7/51.1 33.7/49.1
Heating Capacity kW 7.8 10.0 10.0 12.0 14.4 16.4 14.4
Motor Power (Standard/High) kW 15.7/31.4 19.3/34.7
Heating Zones / 5
Machine Weight t 6.6 6.7
Machine Dim.(L x W x H) m 5.5 x 1.5 x 1.8

ES160 -- Dimensions (mm)

union plast all electric injection molding machine
union plast all electric injection molding machine
union plast all electric injection molding machine
union plast all electric injection molding machine
union plast all electric injection molding machine
Injection Unit A B C
IU260 502 432 2069.5
IU410 532 462 2094.5

IML Solutions with Similar Injection Molding Machine

The video is a turn-key solution of 4 cavities lids of icecream tubes of oval shape on show Chinaplas 2023 in Shenzhen with a 150T HMD high speed all electric injection molding machine EM150 at the total cycle time of 2.3s and an in mold time of 0.8s with the labeling done by SWITEK SW8 series hgih speed side entry IML robot, it's the fastest IML solution on show Chinaplas 2023.

The advantage of an samll injection molding machine like Union Plastic ES160 is that it can maximize the speed of mold opening and close to make it the best injection molding machine for the high speed production of small size thin-wall IML containers. And as an all electric injection molding machine, it's free from the risky of potential oil leakage of which is happening among the hydrauglic injection molding machine.

The high light of the IML solution is the SW8 series of high speed IML robot produced by GuangDong SWITEK Technology Co., Ltd. with ultra fast system design. With a minimum in mold time of only 0.8s, the IML robot will help to make the IML system a rewarding investment.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1200 475 725 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

Why is SWITEK SW6715DS Regarded the Best Injection Robot for Welltec 530SEIII Servo Injection Moulding Machine?

530SEIII is a high precision servo injection molding machine by Welltec Machinery Ltd with a clamping force of 5300kN and a sort weight up to 3429g. The payload of SW6715DS is 15kg with Panasonic servo motor and driving system which can insure a stable picking and precise automation application of projects by 530SEIII. That's why SWITEK SW6715DS is regarded the best injection robot for WELLTEC 530SEIII high precision sevo injection molding machine.


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