About the UNION PLASTIC ES160
The UNION PLASTIC ES160 is an all electric injection molding machine produced by Honzen Union Plastic (ZheJiang) Machinery co., Ltd. with clamping force of 1600kN. The UNION PLASTIC ES160 all electric inection molding machine has an optional injection speed of 200~350mm/s for standard application or 450~800mm/s for high speed injection applications. For the producer of thin-wall IML containers a high speed configuration with an injection speed of 450~800mm/s would be preferable. With an operning stroke of 430mm, the UNION PLASTIC ES160 is suitable for the high speed production of IML lids or thin-wall IML containers with maximum height up to 93mm.
The Specification of UNION PLASTIC ES160
| Clamping Unit | Unit | ES160 | ||||||
|---|---|---|---|---|---|---|---|---|
| Clamping Force | kN | 1600 | ||||||
| Clamping Stroke | mm | 430 | ||||||
| Min.Mold Height | mm | 200 | ||||||
| Max. Mold Height | mm | 500 | ||||||
| Max.Daylight | mm | 930 | ||||||
| Platen Size (H x V) | mm | 730 x 690 | ||||||
| Tie Bar Space (H x V) | mm | 520 x 470 | ||||||
| Min.Mould Dimension | mm | 335 x 305 | ||||||
| Max.Mould Weight | t | 1 | ||||||
| Ejection Stroke | mm | 130 | ||||||
| Ejection Force | kN | 40 | ||||||
| Injection Unit | Unit | IU260 | IU410 | |||||
| A | B | C | A | B | C | D | ||
| Screw Diameter | mm | 30 | 34 | 38 | 35 | 40 | 40 | 45 |
| Screw L/D Ratio | L/D | 23.0 | 22.4 | 20 | 23.0 | 22.5 | 25.5 | 20 |
| Theoretical Shot Volume | cm3 | 99 | 127 | 159 | 154 | 201 | 201 | 254 |
| Injection Pressure | MPa | 272 | 212 | 169 | 270 | 207 | 207 | 163 |
| Holding Pressure | MPa | 217 | 169 | 136 | 216 | 166 | 166 | 131 |
| Shot Weight (PS) | g | 90 | 116 | 144 | 140 | 183 | 183 | 232 |
| Plasticizing Capacity (PS) | g/s | 13 | 18 | 24 | 19 | 27 | 43 | 39 |
| Injection Rate (Standard/High) | g/s | 129/289 | 165/372 | 206/464 | 175/394 | 229/515 | 229/515 | 289/615 |
| Injection Speed (Standard/High) | mm/s | 200/450 | ||||||
| Plasticizing Stroke | mm | 140 | 160 | |||||
| Screw Rotation Speed | rpm | 400 | ||||||
| Nozzle Contact Force | kN | 25 | 30 | |||||
| General Data | Unit | IU260 | IU410 | |||||
| Total Power (Standard/High) | kW | 23.5/39.2 | 25.7/41.4 | 25.7/41.4 | 31.3/46.7 | 33.7/49.1 | 35.7/51.1 | 33.7/49.1 |
| Heating Capacity | kW | 7.8 | 10.0 | 10.0 | 12.0 | 14.4 | 16.4 | 14.4 |
| Motor Power (Standard/High) | kW | 15.7/31.4 | 19.3/34.7 | |||||
| Heating Zones | / | 5 | ||||||
| Machine Weight | t | 6.6 | 6.7 | |||||
| Machine Dim.(L x W x H) | m | 5.5 x 1.5 x 1.8 | ||||||
ES160 -- Dimensions (mm)
| Injection Unit | A | B | C |
|---|---|---|---|
| IU260 | 502 | 432 | 2069.5 |
| IU410 | 532 | 462 | 2094.5 |
IML Solutions with Similar Injection Molding Machine
The video is a turn-key solution of 4 cavities lids of icecream tubes of oval shape on show Chinaplas 2023 in Shenzhen with a 150T HMD high speed all electric injection molding machine EM150 at the total cycle time of 2.3s and an in mold time of 0.8s with the labeling done by SWITEK SW8 series hgih speed side entry IML robot, it's the fastest IML solution on show Chinaplas 2023.
The advantage of an samll injection molding machine like Union Plastic ES160 is that it can maximize the speed of mold opening and close to make it the best injection molding machine for the high speed production of small size thin-wall IML containers. And as an all electric injection molding machine, it's free from the risky of potential oil leakage of which is happening among the hydrauglic injection molding machine.
The high light of the IML solution is the SW8 series of high speed IML robot produced by GuangDong SWITEK Technology Co., Ltd. with ultra fast system design. With a minimum in mold time of only 0.8s, the IML robot will help to make the IML system a rewarding investment.
SW7730DS
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 2250 | 1720 | 0 | 0 | 3000 | 780 | 2220 | 4000 | 5050 | 3005 | 3440 | 75kg |
|---|
EOAT Assembly Demonstration -- One Cavity Car Threshold Strip Picking EOAT
Product Descriptions
What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?
FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?
As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.
SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.
Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.