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IMLCups
Projektdetails

# Name Wert
1 Produktname IMLCups
2 Material PP
3 Formhohlräume 6
4 Zykluszeit 5.5
5 IML-Roboter SW833-19
6 IMM 300 Ton

IML Robot
# Name Wert
1 In der Formzeit 0.8~3 s
2 Trockenzykluszeit 2 s
3 Leistung 6.2 (KVA)
4 Eingangsleistung AC220V/3P
5 Arbeitsdruck 5~7
6 Arbeitsdruck 10(NL/Cycle)
7 Nettogewicht 900 kg
8 Bruttogewicht 1500 kg

iml robot dimension
# Name Wert
1 X1 190 mm
2 X2 190 mm
3 Y 400 mm
4 Z 2100 mm
5 L 2730 mm
6 W 2410 mm
7 A 1280 mm
8 B 2260 mm
9 H 1720 mm
IML-Video

Why it's not recommended to have an IML solution with more than 4 cavities for containers which request a wrap+bottom labeling?

For an IML container which request a wrap + bottom labeling will need 2 labels and request a reverse injection technology. With two labels means that there would be 2 sets of magazines and mandrel to stock and pick the labels for the containers. A four cavities design of the mold there would be sufficient space in the IML robot to fit in the extra magazines, but for more cavities mold design the size of the magazine will exceed the limit of the IML robot and will reduce the efficiency of the robot. It would not be an ideal solutions for Wrap + Bottom IML Solutions


SWITEK finished the in house testing of two cavities juice extractor cover top entry IML system for the production of juice extractor covery by the technology of IML.

The new system is an economic solution for thick wall products IML production. With SWITEK 3 axis servo injection robot SW7312DS as the core injection robot to finish the process of label picking, insertion, parts picking, the cost of the top entry IML solutions is much lower than its side entry counter parts.

The tips for a top entry IML solutions:

  • To ensure that the robot has sufficient payload, it's the core of a stable IML system
  • To ensure that the mould design is friendly to IML production. The mould structure for IML is different from the mould for parts of non-IML, an excellent mould design is the key to a successful IML system.
  • A top entry IML system is only suitable for a low speed system. Because a top entry IML system request that the 3 axis servo robot to do all the label picking, inserting, parts picking and droping of an IML system, it'll request a much longer in mold time compared to its counter part.

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