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IMLLids
Project Details

# Name Value
1 Product Name IMLLids
2 Material PP
3 Mould Cavities 2
4 Cycle Time 6.5
5 IML Robot SW833-19
6 IMM 250 Ton

IML Robot
# Name Value
1 In Mould Time 0.8~3 s
2 Dry Cycle Time 2 s
3 Power 6.2 (KVA)
4 Input Power AC220V/3P
5 Working Pressure 5~7
6 Air Consumption 10(NL/Cycle)
7 Net Weight 900 kg
8 Gross Weight 1500 kg

iml robot dimension
# Name Value
1 X1 190 mm
2 X2 190 mm
3 Y 400 mm
4 Z 2100 mm
5 L 2730 mm
6 W 2410 mm
7 A 1280 mm
8 B 2260 mm
9 H 1720 mm
IML Video

Why it's not recommended to have an IML solution with more than 4 cavities for containers which request a wrap+bottom labeling?

For an IML container which request a wrap + bottom labeling will need 2 labels and request a reverse injection technology. With two labels means that there would be 2 sets of magazines and mandrel to stock and pick the labels for the containers. A four cavities design of the mold there would be sufficient space in the IML robot to fit in the extra magazines, but for more cavities mold design the size of the magazine will exceed the limit of the IML robot and will reduce the efficiency of the robot. It would not be an ideal solutions for Wrap + Bottom IML Solutions


How to make a round IML cup as a perfect subsitution of the two compartment cups as the container for the Yogurt products with mate? MengNiu Group has a price smart solution.

As the second largest dairy products producer in China, MengNiu Yogurt products are one of the most popular Yogurt products among the weight loss population. With balance of dietary fiber and the protein, the new "Chewing Mate" series of Yogurt products won the popularity among the office ladies immediately as soon as it's put in the market. Unlike its European counterparts to have a two compartments cups as the container of their new Yogurt products, MengNiu choose a round IML cup but with a large cap as the container of the "Chewing Mates" to provide more dietary fiber for the beauty lovers.

The high light of this package solution is that it's a really price smart scheme compared to the two compartments cups. As the basic IML solution, it's possible to have a system of 4/6/8/12 cavities at a cycle time of around 5.5~6.5s and the cost of the IML solutions is much lower than the IML solution of the two compartments cups for which has 3 labels to be labeled. With mass productivity, the round wrapping IML cups has a overwhelming price competitiveness against the two compartmnets IML cups. It's also a safe products to start a new IML business. More importantly, as a round cups, the cost of integration of the other automation unit like vision control or auto-packing would be much lower and easy to start up, it's getting more and more popular among the Yogurt containers producers.

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