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ZHAFIR High Speed All Electric Injection Molding Machine ZE1500F

zhafir all electric injection molding machine

ZHAFIA ZE1500F/430

All Electric Injection Molding Machine

TECHNICAL DATA ZE1500F

Clamping Force kN 1500
Mold Opening Stroke mm 420
Mold Height Min mm 180
Mold Height Max mm 520
Max Daylight mm 940
Dist. Between Tie Bars (H x V) mm 520 x 520
Min Mold Dimension mm 335 x 335
Ejector Stroke mm 120
Ejector Force kN 33
Size of Mold Platen (H x V) mm 770 x 770
A B C(op)3 A B C(op)3
Screw Diameter mm 36 40 45 40 45 50
Screw L/D Ratio L/D 25 25 25 25 25 25
Injection Volume (Theoretical) cm3 173 213 270 252 319 394
Screw Speed rpm 400 350
Plasticizing Rate (HDPE) 1 g/s 43 54 68.6 47.3 60 74.4
Nozzle Contact Force kN 63.7 63.7
Heating Power kW 18.1 19.9 21.7 20.7 24.9 26.3
INJECTION UNIT 430 640
Injection Speed mm/s 200 160
Injection Rate2 cm3/s 204 251 318 201 254 314
Injection Pressure MPa 247 200 158 253 200 162
kgf/cm2 2520 2040 1610 2580 2040 1652
INJECTION UNIT 430h 640h
Injection Speed mm/s 350 350
Injection Rate2 cm3/s 356 439 556 439 556 687
Injection Pressure MPa 247 200 158 253 200 162
kgf/cm2 2520 2040 1610 2580 2040 1652
Connection Power kW/A 430h:37/63 640h:46/77
430:31/53 640:33/56
Pressure MPa 17.5 17.5
Flow l/min 45 45
Oil Tank l 93 93
Hopper Capacity l 25 25
Machine Dimension (L x W x H) m 6.1 x 1.5 x 2.2 6.3 x 1.5 x 2.2
Machine Weight t 7.7 7.8

NOTE:

1 Plasticizing capacity (HDP): with standard packagint screw configuration, tested according to EUROMAP 19.

2 Theoretical value at max. injection speed.

3 Op means optional plasticizing assembly

*1MPa = 10.2kgf/cm2, 1kN=0.102tf

MACHINE DIMENSIONS

Zhafir all electric injection molding machine

PLATEN DIMENSIONS

ze1500F all electric injection molding machine

OTHER DIMENSIONS

ze1500F all electric injection molding machine
Injection Unit A B C D E F G H I J K L M N
430/430h 5785/5902/6022 1093/1210/1330 400 224 1815 4*M8 L15 85 2038 135 φ50 70 99 φ4 SR10
640/640h 5943/6108/6220 1211/1376/1488 400 214 1815 4*M8 L15 85 2038 125 φ50 70 138 φ4 SR10

Features of the ZHAFIR ZE Series All Electric Injection Molding Machine

GENERAL EQUIPMENT
  • Basic safety device according to GB/22530-2010
  • ZHAFIR colors: RAL9010, RAL5003
  • Power supply: 380VAC, 3PH + N + PE
  • Sigmatek controller, 15.1 inch touch screen
  • Injection, dosing and platen movement driven independently by servo motor, optical encoder position detection.
  • LUBE centrel lubrication system
  • Integrated servo hydraulic pack for injection and carriage movement
INJECTION UNIT
  • High plastic screw set
  • Open nozzle
  • Barrel heating temperature PID control, SSR
  • Extended nozzle, temperature PID control independently
  • Feeding zone temperature closed-loop control
  • Injection speed 6 steps
  • Speed responding mode adjustable
  • Holding pressure 4 steps
  • Pressure responding mode adjustable
  • V/P switch over methods by position/time/pressure combinations
  • Dosing rotation speed 3 steps
  • Back pressure 3 steps
  • HPM over-filling protection function
  • Screw retraction before and/or after dosing
  • Auto purge
  • Nozzle sealing force programmable control
FUNCTIONS & CONTROLS
  • Multi-language available (Chinese, German, English, Japanese etc. )
  • Metric/Imperial unit selectable
  • Dosing parallel to mold opening
  • Injection compression
  • Production assistant device function
  • Maintenance alert
  • 5000 cycles process data rceording
  • Amendment report
  • Alarm record
  • Quality control function
  • Mold profile data memory (up to 200 sets)
  • 3 USB interface
  • USB printer interface
  • Injection speed & pressure curve
  • 1 free programmable I/O
  • Mold ejector protection interface
  • EUROMAP 12 interface for handling device
  • Auxiliary socket 3PH/380V 32A x 1, 16A x 2
  • 3 Color alarm lamp (Red/Yellow/Green)
CLAMPING UNIT
  • 5-point twin toggle mechanism
  • Center pressing platen
  • Clamping force closed-loop control
  • Automatic mold-height adjustment
  • Platen moving speed 6 steps
  • Full stroke mold protection
  • Clamping force pre-release
  • Ejector speed 3 steps
  • Ejector pressure 3 steps
  • Multi ejection function
  • Mold cooling water circuit 1 set
OTHERS
  • Tool kit & spare parts package
  • Leveling pads
  • Documents with machine
  • Operating manual

RECOMMENDED APPLICATION

ZHAFIR ZE1500/1500F has two optional injection unit, the injection unit 430h/640h is for the application of high speed injection of medical parts or thin-wall containers. The video is a demonstration of high speed IML solution of 4 cavities lids at the cycle time of 2.3s which you can choose ZHAFIR ZE1500F all electric injection molding machine as the injection molding unit.



Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What's Cutlery and What's SWITEK Cutlery Packing Solutions?

What's Cutlery? The definition of Cutlery in Wikipedia is something includes any hand implement used in preparing, serving, and especially eating food in Western culture which also refered to as silverware, flatware or table ware. The Cutlery here are mainly refered to the disposable knife, spoons and forks made of plastic (PP or PS).

cutlery packing system

SWITEK Cutlery Auto-packing Solutions

SWITEK cutlery auto-packing solutions are a series of injection automation automation system for the fast production of cutleries (Spoons, Forks, Knifes) with film packing (Singel pcs, multi-pcs bag packing, multi-pcs box packing etc. ) which is not only suitable for the production of both standard disposable cutliers but also for some special designed products like folded spoons and forks.

As an automation system, an efficient stable working cutlery auto-packing system will need the perfect matching of the injection molding machine, the mold, the automation system and the cooling system. It'll need a lot of discussion among the suppliers of the injection molding machine, the mold, the automation system and the cooling solutions providers from the system planning, a professional team of system integration would be a guarantee of the successful start up of the system.

Since the first cutlery packing system onshow Chinaplas 2011, SWITEK R&D team had been providing a turn-key solution of cutlery packing to clients around the world. With a turn-key cutlery packing solution, you'll receive a system of cutlery packing with all the facilities well tested before delivery and to ensure that the system received is a ready to work one.

For more tips about a cutlery auto-packing system please contact Adams from SWITEK automation, we'll have a team to work with you.


Email: sales06@switek.biz

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