The TTI-300HD is an all electric injection molding machine produced by COSMOS MACHINERY with clamping force 30000kN and injection rate up to 885cm3/sec, which is an ideal injection molding machine for the producion of thin-wall containers for diary products like 1L buckets for Yogurt or Icecream etc. As for what kind of IML buckets can be produced by TTI-300HD, let's check the key parameter of it for IML production of a thin-wall container:
Opening Stroke 600mm: It's suitable for the high speed IML production of buckets with height <150mm
Which means that for any IML buckets with heights no more than 150mm could be produced by this injection molding machine.
The Dimension of WELLTEC TTI-300HD All Electric Injection Molding Machine
Unit:mm
| A | B | C | D | E | F | G | H | I | J | K |
|---|---|---|---|---|---|---|---|---|---|---|
| 2130 | 3335 | 1915 | 2295 | 7102 | 7640 | 1892 | 1690 | 237 | 946 | 730 |
The Dimension of the Platen (mm)
A 2+2 solutions of IML for 1L buckets means to have 2 cavities of the 1L buckets and 2 cavities of handles integrated in a single mold for an easy solution to have the handle assembled to the buckets to reduce the labour cost. With this IML solution the IML robot will pick both the buckets and the handles from the mold and have the handles assembled to the buckets immediately after the parts pick out and have the IML buckets stacked on the conveyor.
The custom made SW833-S6 high speed side entry IML robot with handle assembly which design and produced by GuangDong SWITEK Technology Co.,Ltd. is to be recommended. It's an IML robot with integration of IML labeling and the handle assembly unit to proceed the IML labeling and handle assembly automatically.
The video on show how is the IML robot finish the bucket production process of lable picking, inserting, buckets picking handles picking and have the handles assembled to the buckets. The difference between the custom made IML robot SW833-S6 to a regular side entry IML robot is that it has a handle assembly unit to have the handles assembled to the bucket.
SW257C
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 300 | 100 | 0 | 0 | 695 | 215 | 480 | -45°~+45° | 650 | 650 | 1450 | 2kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Sus Tube | 4.Y00021 | PST12-1500 | 2 |
| Air Nipper | 1.Y00004 | GT-NY25 | 2 |
| Straight Blades for Plastic | 1.Y00037 | NY25AJ | 2 |
| Fixing Block | 7.Y00633 | SCE2-25 | 2 |
| Tube Plugs | 1.Y03638 | PST12-1500 | 11 |
| Cross Connector | 7.Y00027 | SMBT-2012 | 2 |
| Access Robot Bracket | 7.Y00002 | SMBH1-12M6 | 6 |
| L-Type Thread Hose Fitting | 1.Y02809 | APL6-M5 | 3 |
| Slide Bracket | 7.Y00004 | SCF4-1240W16 | 7 |
| Slide Bracket | 7.Y00001 | SMBS-12T16 | 7 |
| Sprue Gripper | 8.Y00091 | GR12-12-CN | 1 |
| Cross Connector | 7.Y00020 | SMBT-1212 | 1 |
For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?
For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?
20L IML bucket is now a very popular solution as the package of the branded paints with it's easy production and dynamic image design. To choose an injection molding machine among the JUPITER series machinery, the most important parameter to consider is the opening stroke of the injection molding machine of which to ensure that the robotic arm will have sufficient moving space in mold to put in the label and pick the parts.
To start a project of 20L IML paint pail, first of all we must have the 3D dimensional measurement of the bucket especially the height of it. For most of the 20L IML pail the height would be around 350mm, to ensure that the IML robot will have sufficient space in the mold to put the lalbel and pick the IML buckets out, the minimum opening stroke of the injection molding machine would be around 850mm, so the best of JUPITER two platen injection molding for your 20L paint pails would be JU7500 which the mold opening stroke is 1400/900mm.
For more information of an IML projection planning please feel free to contact Adams from SWITEK to get a ready to work turn-key solutions of IML container production.