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All ELectric Injection Molding Machine for IML Project -- Welltec TTI-300HD

Welltec All Electric injection molding machine
Turn-key IML Solutions

TTI-300HD -- WELLTEC All Electric Injection Molding Machine for IML Buckets

What Kinds of IML Buckets Can be Produced by WELLTEC TTI-300HD All Electric Injection Molding Machine?

The TTI-300HD is an all electric injection molding machine produced by COSMOS MACHINERY with clamping force 30000kN and injection rate up to 885cm3/sec, which is an ideal injection molding machine for the producion of thin-wall containers for diary products like 1L buckets for Yogurt or Icecream etc. As for what kind of IML buckets can be produced by TTI-300HD, let's check the key parameter of it for IML production of a thin-wall container:

Opening Stroke 600mm: It's suitable for the high speed IML production of buckets with height <150mm

Which means that for any IML buckets with heights no more than 150mm could be produced by this injection molding machine.

The Dimension of WELLTEC TTI-300HD All Electric Injection Molding Machine

Welltec All Electric injection molding machine

Unit:mm

A B C D E F G H I J K
2130 3335 1915 2295 7102 7640 1892 1690 237 946 730

The Dimension of the Platen (mm)

Welltec All Electric injection molding machine
Why is a 2+2 Solutions of IML Recommended for the Producers of 1L Thin-wall Buckets With Handle for Dairy Products?

A 2+2 solutions of IML for 1L buckets means to have 2 cavities of the 1L buckets and 2 cavities of handles integrated in a single mold for an easy solution to have the handle assembled to the buckets to reduce the labour cost. With this IML solution the IML robot will pick both the buckets and the handles from the mold and have the handles assembled to the buckets immediately after the parts pick out and have the IML buckets stacked on the conveyor.

Which IML Robot to be Recommended for the 2+2 IML System?

The custom made SW833-S6 high speed side entry IML robot with handle assembly which design and produced by GuangDong SWITEK Technology Co.,Ltd. is to be recommended. It's an IML robot with integration of IML labeling and the handle assembly unit to proceed the IML labeling and handle assembly automatically.

How is the IML Buckets Produced by a 2+2 IML System?

The video on show how is the IML robot finish the bucket production process of lable picking, inserting, buckets picking handles picking and have the handles assembled to the buckets. The difference between the custom made IML robot SW833-S6 to a regular side entry IML robot is that it has a handle assembly unit to have the handles assembled to the bucket.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW257C

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
300 100 0 0 695 215 480 -45&deg;~+45&deg; 650 650 1450 2kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

20L IML bucket is now a very popular solution as the package of the branded paints with it's easy production and dynamic image design. To choose an injection molding machine among the JUPITER series machinery, the most important parameter to consider is the opening stroke of the injection molding machine of which to ensure that the robotic arm will have sufficient moving space in mold to put in the label and pick the parts.

20L Buckets IML Solutions

20L Paint Bucket Top Entry IML Solutions

To start a project of 20L IML paint pail, first of all we must have the 3D dimensional measurement of the bucket especially the height of it. For most of the 20L IML pail the height would be around 350mm, to ensure that the IML robot will have sufficient space in the mold to put the lalbel and pick the IML buckets out, the minimum opening stroke of the injection molding machine would be around 850mm, so the best of JUPITER two platen injection molding for your 20L paint pails would be JU7500 which the mold opening stroke is 1400/900mm.

For more information of an IML projection planning please feel free to contact Adams from SWITEK to get a ready to work turn-key solutions of IML container production.


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