Injection Molding Machine for Coffee Cup's Caps -- Haitian MA3000F High Speed Injection Molding Machine

Haitian MA-F High Speed injection molding machine

Whole Factory Injection Automation Solutions

MA3000F -- Haitian High Speed Injection Molding Machine

Why is Haitian MA3000F High Speed Injection Molding Machine a Smart Choice for 8 Cavities ?

The coffee cup's cap with blocker is a very popular product with the booming of the take away business in China and SWITEK coffee cup's cap picking and pressing system is the automation solution of for the injection production of the coffice cup's caps from the mold has the blocker well press fit to the cap body. The MA3000F, the high speed injection molding machine produced by the world largest injection molding machine manufacturer Haitian Group for the thin-wall package, is one of the best choice for the 8 cavities configuration.

Twin injection cylinders for a balanced injection unit with low-friction linear guide support for a maximum injection speed up to 500mm/s
High-performance reactive filter and full-scale enhanced machine control solution for fast cycle times
The optimiazed clamping mechanism with diagonal row angles and 5-point toggle adopts the V-type toggle design which ensures the optimal force transmission at the center of the mold mounting area and improves the quick response of the mold opening and closing.

The Dimension of Haitian MA3000F High Speed Injection Molding Machine

Unit: mm

The Dimension of the Mold Platen

The Configuration of the SWITEK Coffee Cup's Caps Picking and Press System

The configuration of the SWITEK coffee cup's caps picking and press system include a high speed 3 axis servo picking robot, a working station for blocker press. The working process of the automation system is that the robotic arm pick the caps from the injection molding machine and place them on the working station, the cylinders have the blockers press fit to the caps, another gantry robotic arm will pick the caps and have them stacked on the conveyor for packing.

Other then the basic picking -> pressing -> stacking system, for the producers of the caps with budget an automatic bag packing or carton loading unit can be added to the system to furnter reduce the labour cost.

What to be Prepared for a New Project of the Coffee Cup's Cap Injection Molding System?

For a new project of Coffee cup's cap injection molding, after confirm the design of the cap and annual output of the system, we'll know how many cavities mold would be made and we'll chose an injection molding machine according to the mold. For example, an 8 cavities system with a Haitian MA3000F high speed injection molding machine will have a daily caps production capacity of around 97，920pcs.

Best Buy Robotic Arm for Injection Molding Machine

SW6310DS-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
740	805	0	0	1000	235	765	1650	2640	1500	1580	3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00052	PEP4040-1000	2
Plugs for Profile	4.Y00072	PEP4040	4
Extruded Profiles	4.Y000481	PEP2525-1500	2
Extruded Profiles	4.Y00481	PEP2525-1000	1
Plugs for Profile	4.Y00070	PEP2525	10
Cross Mounting Bracket for Profiles	7.Y00356-T	SMBA-2540T	10
Pneumatic Needle Gripper	8.Y00025	GN2010	14
Mounting Bracket	7.Y00308-T	SMBE2-2060T	14
Mounting Bracket	7.Y00309-T	SMBE2-3060T	1

Q & A About Robotic Arms and Injection Automation

For a Bucket Injection Production System with Haitian Jupiter Series Two Platens Injection Molding Machine, which Robot is the Best for It?

JU4500 is a medium sized two platen hydraulic injection molding machine by Haitian group with a clampling force of 4500kN. As a two platen injection molding machine it has a much shorter body length and is an ideal choice for the production of deep cavity products such as buckets etc., below is the general parameters of it:

Clamping Force: 4500kN
Dist. Between Tie Bars (H x V): 810 x 800
Mold Hiehgt Max: 850mm
Mold Height Min: 350mm
Mold Opening Stroke: 1050/550mm
Max. Mold Weight (T): 6.5

Best Picking Robot for JU4500

For a bucket production project with JU4500 we have two recommendation, one is for the production of the plain bucket which the robot will do the picking and stacking only, the robot to recommend is SWITEK 3 axis servo injection robot SW6712DS-20 which has a payload of 6kg and is an ideal choice for the picking and stacking of the buckets; the other is a bcket production project with IML, which the robot will not only pick and stacking the bucket but also have the label put into the mold, the robot to recommend is SWITEK SW7312DS, with kick-back design, it'll will provide more space for the EOAT.

For more information about robot selection for Haitian injection molding machine please contact Adams from SWITEK to get a professional advisory of robot selection for your injection automation solutions.