Injection Molding Machine for Coffee Cup's Caps -- Haitian MA3000F High Speed Injection Molding Machine

Haitian MA-F High Speed injection molding machine

Whole Factory Injection Automation Solutions

MA3000F -- Haitian High Speed Injection Molding Machine

Why is Haitian MA3000F High Speed Injection Molding Machine a Smart Choice for 8 Cavities ?

The coffee cup's cap with blocker is a very popular product with the booming of the take away business in China and SWITEK coffee cup's cap picking and pressing system is the automation solution of for the injection production of the coffice cup's caps from the mold has the blocker well press fit to the cap body. The MA3000F, the high speed injection molding machine produced by the world largest injection molding machine manufacturer Haitian Group for the thin-wall package, is one of the best choice for the 8 cavities configuration.

Twin injection cylinders for a balanced injection unit with low-friction linear guide support for a maximum injection speed up to 500mm/s
High-performance reactive filter and full-scale enhanced machine control solution for fast cycle times
The optimiazed clamping mechanism with diagonal row angles and 5-point toggle adopts the V-type toggle design which ensures the optimal force transmission at the center of the mold mounting area and improves the quick response of the mold opening and closing.

The Dimension of Haitian MA3000F High Speed Injection Molding Machine

Unit: mm

The Dimension of the Mold Platen

The Configuration of the SWITEK Coffee Cup's Caps Picking and Press System

The configuration of the SWITEK coffee cup's caps picking and press system include a high speed 3 axis servo picking robot, a working station for blocker press. The working process of the automation system is that the robotic arm pick the caps from the injection molding machine and place them on the working station, the cylinders have the blockers press fit to the caps, another gantry robotic arm will pick the caps and have them stacked on the conveyor for packing.

Other then the basic picking -> pressing -> stacking system, for the producers of the caps with budget an automatic bag packing or carton loading unit can be added to the system to furnter reduce the labour cost.

What to be Prepared for a New Project of the Coffee Cup's Cap Injection Molding System?

For a new project of Coffee cup's cap injection molding, after confirm the design of the cap and annual output of the system, we'll know how many cavities mold would be made and we'll chose an injection molding machine according to the mold. For example, an 8 cavities system with a Haitian MA3000F high speed injection molding machine will have a daily caps production capacity of around 97，920pcs.

Best Buy Robotic Arm for Injection Molding Machine

SW6310D-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
740	640	140	415	1000	235	765	1650	2640	1500	1580	3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

This EOAT is for One Cavity Parts Picking and In Mold Insertion;
The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00481	PEP2525-1500	1
Plugs for Profile	4.Y00070	PEP2525	8
Mould Positioner	8.Y00088	GMP20A	3
Vacuum Cups VS2 Series	1.Y05310	VS2-SA20	2
Rotative Suspensions	8.Y00061	VFR1421-G18	2
Pneumatic Finger Gripper	8.Y00084	GFR14-95G	7
Extension Tube	7.Y00733	SMBY14-50	6
Mounting Bracket	7.Y00200-T	SMBE1-1440T	3
Cross Mounting Bracket for Profiles	7.Y00194-T	SMBA-2525T	4
Vacuum Cup Fittings	7.Y00703	VM02-G18	2

Q & A About Robotic Arms and Injection Automation

What Would be an Economic Solutions for Plastic Faucet Production?

What Would be an Economic Solutions for Plastic Faucet Production?

Safe, reliable and easy for production make the PPR faucets getting more and more popular against its counter parts of which made from brass or other metal faucet product. To start a new pleastic faucets production project, what would be an economic configuration?

2 Cavities Faucet Injection Automation Solutions

To produce the plastic faucets economically, you can consider an automation solutions to reduce the man hours, and a two cavities solutions would keep the system economic in investment and easy for maintenance, the machineries for such a system will include:

Injection Molding Machine: As a small part, a 200 T servo injection molding machine would be sufficient for a 2 cavities solution. The machines to recommend would be the HD210L by Haida Machinery, MA2000 by Haitian Machinery, UN220A5 by Yizumi etc.
Injection Mold: A high quality injection molding mold would be the foundation of a successful project of faucet production.
Robot and Automation Solution: The key of a price smart investment is to produce the products efficiently with minimum man hours. For faucet production system we're here to recommend the SWITEK faucet core auto-insertion system which include the 3 axis servo robot SW6710DS, the EOAT for core picking and inserting, the parts picking, the working table for core and runner removing. With this solutions you can make your workshop of faucets production workshop an unmaned one.
Industrial Chiller: For industrial Chiller you can choose a small one for each of your injection molding machine or a centralized chilled water circulation system for the whole factory according to your budget. An excellent chilling water circulation will help to increase the productivity of the system and ensure the quality of the faucets produced.

Fore more information about the faucet and other pipe fittings injection automation solution please feel free to contact Adams from SWITEK to get a turn-key solutions of pipe fittings production.