SW833-S6, the 6th generation of high speed side entry IML robot manufactured by the leading Chinese IML robot maker GuangDong SWITEK Technology Co., Ltd. (SWITEK) for the multi-cavities IML containers high speed injection molding, is one of the best IML robot made in China for the small and medium size producers of IML packaging which will request a frequent change of the moulds to produce different IML containers by thee same injection molding machine.
CompatibilityDesigned for the multi-cavities mold design, the SW833-S6 high speed side entry IML robot is compatible for injection molding machine form 300T~500T, which is one of the best configuration of IML system for multi-cavities IML containers production. To be compatible to a larger size injection molding machine, the SW833-S6 high speed IML robot has a much stronger frame work to make it stable during high speed moving.
Unit:mm | X1 | X2 | Y | A | B | Z | L | W | H | HS |
|---|---|---|---|---|---|---|---|---|---|
| 190 | 190 | 750 | 1220 | 2890 | 2380 | 3280 | 2150 | 2150 | Custom Made |
To meet the requirements of small and medium size producers of IML packaging which will request a frequent change of the moulds, the SW833-S6 adopted a modular design to enable a fast change of the magazines and EOAT sets for different products. This design is friendly to make the operating and maintenance of the robotic arm easier and will help to reduce the machinery purchasing cost.
To support the fast moving of the robotic arms, a THK linear motion system with 12pcs of slider was installed and the working of the whole IML system controlled by a 5 axis servo system with Panasonic Servo Driver and Motor to ensure a stable and precise labeling of the containers.
Easy IntegrationDesigned with an Easy to be Integrated mechanicism, the SW833-S6 high speed IML robot is easily to be integrated into an injection molding automation system of IML packaging production with vision control and packing for the unmanned production of the Yogurt cups for the mordernized filling system.
In summary, the SW833-S6 is an IML robot best for the production of small and medium size containers with injection molding machine up to 500T with the fast cycle time around 4~5s for small size Yogurt cups wrap labeling and is also an IML robot of flexibility to provide the IML packaging producers an economic solutions of producing both the lids and IML containers by the same IML system with a fast changing of the magazines and EOAT sets.
SW6308D-20
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 740 | 640 | 140 | 415 | 800 | 235 | 565 | 1350 | 2320 | 1500 | 1460 | 3kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Extruded Profiles | 4.Y00052 | PEP4040-1000 | 2 |
| Plugs for Profile | 4.Y00072 | PEP4040 | 4 |
| Extruded Profiles | 4.Y000481 | PEP2525-1500 | 2 |
| Extruded Profiles | 4.Y00481 | PEP2525-1000 | 1 |
| Plugs for Profile | 4.Y00070 | PEP2525 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00356-T | SMBA-2540T | 10 |
| Pneumatic Needle Gripper | 8.Y00025 | GN2010 | 14 |
| Mounting Bracket | 7.Y00308-T | SMBE2-2060T | 14 |
| Mounting Bracket | 7.Y00309-T | SMBE2-3060T | 1 |
For Small and Medium Sized IML Container Producer, Is it Possible to Produce More the One Products with the Same IML Robot?
For manay small and medium sized producer of IML containers it many not be easy to make a decision if to accept the order or not because of the small quantity at the beginning but a huge potential in the future. As the IML robot is a custom made system according to the mold design and the injection molding machine for this mold. But is there any possibility to have one IML robot for a couple of molds? The answer is yes.
The SW8 series of side entry IML robot is one of which an ideal choice for the small and medium sized producer of IML containers. With exchangeable magazine and stacking unit, the IML robot enable the IML containers producers to produce the small and medium sized IML containers and IML lids by the injection molding machine and the IML robot with simply to have the magazine and EOAT replaced for the new mold. But with this IML robot, how will the IML containers produce to achieve the maximized productivity?
To maximized the productivity of the IML system, the key would be to have the injection molding machines and the IML robots well organized according to the products. To make the change the magazine and EOATs faster, we can have the containers with wraping labeling produced in one IML system and have the 3/5 face labeling containers and the lids produced by another IML system. It's not recommended to have the containers with wraping labeling to be produced by the same IML system with an IML lids, which will need to change both the Magazine and the stacking unit and the time to start the system up would be much longer.
For more advisory of an IML project planning please feel free to contact Adams from SWITEK Automation, your personal consultant of IML system integration.