In this chapter you'll have the detailed wiring diagram of a SWITEK 3/5 axis servo robotic arm for injection molding machine which include the wiring of the I/O, the main board to the panel, the main board to servo. The purpose of this chapter is for you to have an idea about the control of the SWITEK 3/5 axis servo robotic arm.
The main board will generate the control signal and distribute them via the I/O board to control the robotic arms to finish the complex automation process.
The main board is receiving the operating instruction from the contral panel. This diagram is the wiring instruction for the connecting of the main board and the control panel of the robotic arm.
Please choose position mode for servo system. The command pulse type is forward and reverse pulses. The maximum frequency is 500K.
10.3.1 Connect to Panasonic A6
A6 Servo Settings
| No. | Name | Setting |
|---|---|---|
| Pr0.01 | Control mode | 0 |
| Pr0.05 | Input pulse select | 1 |
| Pr0.06 | Input pulse positive | 0 |
| Pr0.07 | Input pulse mode | 1 |
| Pr0.08 | Pulse of motor circle | 10000 |
| Pr0.11 | Pulse out for circle | 2500 |
| Mainboard | Pansonic A6 | ||||
|---|---|---|---|---|---|
| Pin | Define | Pin | Define | ||
| 1 | P+ | Positive Pulse | 3 | PULS1 | Pulse 1 Input |
| 2 | P- | 4 | PULS2 | ||
| 3 | S+ | Negative Pulse | 5 | SIGN1 | Pulse 2 Input |
| 4 | S- | 6 | SIGN2 | ||
| 5 | A+ | Feedback Pulse Phase A | 21 | OA+ | Phase A Output |
| 6 | A- | 22 | OA- | ||
| 7 | B+ | Feedback Pulse Phase B | 48 | OB- | Phase B Output |
| 8 | B- | 49 | OB- | ||
| 9 | Z+ | Feedback Pulse Phase Z | 23 | OZ+ | Phase Z Output |
| 10 | Z- | 24 | OZ- | ||
| 13 | GND | Signal Ground | 13 | GND | Signal Ground |
| 26 | +24V | +24V Power Supply | 7 | COM+ | External Power + |
| 25 | 0V | Power Ground | 41 | COM- | External Power - |
| 36 | ALM- | Alarm | |||
| 15 | ALARM | Alarm | 37 | ALM+ | |
| 23 | SON | Servo-On | 29 | SRV-ON | Servo-On |
MR-E Servo Settings
| No. | Name | Set |
|---|---|---|
| No.0 | Control Mode | ***0 |
| No.1 | Break Selection | 0012 |
| No.3 | Numerator | 14 |
| No.4 | Denominator | 1 |
| No.21 | Pulse mode select | 0000 |
| No.27 | Pulse out | 14 |
| No.54 | Pulse out | 1*** |
(For 131072 Pulse/Cycle Motor)
| MainBoard | MISUBISHI MR-E | ||||
|---|---|---|---|---|---|
| Pin | Define | Pin | Define | ||
| 1 | P+ | Positive Pulse | 23 | PP | Pulse Input |
| 2 | P- | 22 | PG | ||
| 3 | S+ | Negative Pulse | 25 | NP | Pulse 2 Input |
| 4 | S- | 24 | NG | ||
| 5 | A+ | Feedback Pulse Phase A | 15 | LA | Phase A Output |
| 6 | A- | 16 | LAR | ||
| 7 | B+ | Feedback Pulse Phase B | 17 | LB | Phase B Output |
| 8 | B- | 18 | LBR | ||
| 9 | Z+ | Feedback Pulse Phase Z | 19 | LZ | Phase Z Output |
| 10 | Z- | 20 | LZR | ||
| 13 | GND | Signal Ground | 14 | LG | Logic Ground |
| 26 | +24V | +24V Power Supply | 1 | VIN | DC24V Power+ |
| 25 | 0V | Power Ground | 13 | SG | DC24V Power- |
| 15 | ALARM | Alarm | 9 | ALM | Alarm |
| 23 | SON | Servo-On | 4 | SON | Servo-On |
SW6715D
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1900 | 734 | 450 | 1150 | 1500 | 450 | 1050 | 2300 | 3120 | 2350 | 2400 | 15kg |
|---|
EOAT Assembly Demonstration -- One Cavity Car Bumper Picking EOAT
Product Descriptions
How is the SWITEK IML System for 2 Cavities Butter Box with 2 Lables Designed?
IML Containers with 2 lables will provide more space for the dairy products producers to design their pattern and provide more detailed description of their products, but with one more label it'll make the design of the IML system much more complex. How would be the two labels to be put into the mold and what would be the recommendation of such an IML system?
SWITEK has both solutions of 2 cavities IML solutions for oval shpe box and 4 cavities IML solutions for round cups with 2 labels. The difference of the 2 labels IML solutions of wrap + bottom labeling will request more space for the magazine layout design. Both the labels would be put into the cavities at the movable part of the platen with the parts to be picked from the fixed part of the platen.
Since the structure of the magazine for the IML containers with two labels is much more complex than that of wrap labeling only, the best solution is to have a turn-key IML solutions from SWITEK Automation so we can have the robot and the injection mould well tested together before delivery to ensure that the system which you received is ready to work. For more details about a turn-key IML solutions please contact Adams from SWITEK Automation, you're personal advisor of IML Soutions integration.