Why is VALMO Real E450 High Speed All Electric Injection Molding Machine One of the Best for 12 + 12 IML Lids Production With Spoon Assembly?

The Real E450 high speed all electric injection molding machine is one of the price smart solution of injection molding machine for the produers of thin-wall containers for the dairy products produced by Valmo Injection Equipment Co., Ltd. with the concept of:

• Stability --
• Clean --
• Economy --
• Productivity --
• Long Life --
• Innovative --

With a clamping force up to 4500kN and space between tie-bar up to 920 x 920mm, VALMO Real E450 is one of the best choice for the multi-cavities thin-wall containers injection production. That's one it's one of the best choice for the 12+12 cavities IML lids with spoon assembly.

The Dimension of Valmo Real E450 High Speed All Electric Injection Molding Machine

The Dimension of the Mold Area

The Dimension of the Mold Platen

Why is the 12+12 IML Lids with Spoon Assembly an Economic Solution for Lids Producers?

The 12+12 IML lids with spoon assembly is an IML solution with the mold design of 12 cavities of lids + 12 cavities of the spoons integrated, of which the IML robot will have the spoon and IML lids assembled immediately after injection molding. Compared to the other solutions, the 12+12 mold design solution has below advantages:

• Less Space Occumpation: The 12+12 IML lids production solution will have the spoons and lids produced in the same injection molding machine, it'll reduce the floor space occupation.
• Better Size Consistency: The lids and spoons are produced with the same injection parameters so they'll have better size consistency.
• Efficiency: The spoons would be assembled to the lids immediately after injection molding, it'll maximize the productivity of the system.

Which IML Robot to be Recommended for the 12+12 IML Lids with Spoon Assembly Projects?

The custom made SW833-S6 high speed side entry IML robot design and produced by GuangDong SWITEK Technology Co.,Ltd. is the one recommended for the 12+12 IML system. The IML robot will have a spoon assembled integrated of which will pick the spoons and have them assembled to the lids immediately after the IML lids and spoons picking.

How is the 12+12 IML Lids with Spoon Assembly Automation System Working?

The video on show is how the lids are IML labeled and spoons assembled to the IML lids after injection molding by the same IML robot. Which is a labour saving solution of IML lids production as the package of dairy products.

P350 is a high speed injection molding machine designed for thin-wall containers while P380K3 is the third generation of high speed injection molding machine by YIZUMI designed for thin-wall containers. With 30 Tons more in clamping force, does it mean that P380K3 will compatible to the molds designed according to the parameters of P350?

In one just finished IML project we encountered something embrassing. There's one mold designed according to the parameter of YIZUMI P350, and we have a P380K3 in our system testing workshop, but when the mold received we find that the mold thinkness exceeded the max mold thickness of the P380K3. After double check the parameters of both the injection molding machine we found that Mold thickness allowed for P350 is 300~750mm while the mold thickness for P380K3 is only 250~650mm. And the Max Daylight of P380K3 is 160mm less than P350.

Then how to choose between, which one would be a better choice for your IML project? It would be depends on the size of the parts of which you're producing. For smaller container 30 Tons more clamping force with 160mm less max daylight means that the injection molding machine will have a less mold Open/Close time and result in a higher productivity while for larger size containers P350 will allow you to install a thicker mold, it would be more friendly to an IML project of deep cavity containers.

For more insights of the cutting edge IML technology please feel free to contact Adams from SWITEK, your personal consultant of IML Solutions.