High Speed All Electric Injection Molding Machine for 12+12 Lids + Spoon IML System -- VALMO REAL E450

VALMO All Electric injection molding machine

Turn-key IML Solutions

Real E450 -- VALMO High Speed All Electric Injection Molding Machine

Why is VALMO Real E450 High Speed All Electric Injection Molding Machine One of the Best for 12 + 12 IML Lids Production With Spoon Assembly?

The Real E450 high speed all electric injection molding machine is one of the price smart solution of injection molding machine for the produers of thin-wall containers for the dairy products produced by Valmo Injection Equipment Co., Ltd. with the concept of:

Stability --
Clean --
Economy --
Productivity --
Long Life --
Innovative --

With a clamping force up to 4500kN and space between tie-bar up to 920 x 920mm, VALMO Real E450 is one of the best choice for the multi-cavities thin-wall containers injection production. That's one it's one of the best choice for the 12+12 cavities IML lids with spoon assembly.

The Dimension of Valmo Real E450 High Speed All Electric Injection Molding Machine

VALMO High Speed all electric injection molding machine

Unit: mm

Injection Unit	A	B	C	D	E	F	G
1400H	8285	1660	2165	500	1640	244	2268
2050H	8680	1840	2380	500	1640	244	2300

The Dimension of the Mold Area

The Dimension of the Mold Platen

Why is the 12+12 IML Lids with Spoon Assembly an Economic Solution for Lids Producers?

The 12+12 IML lids with spoon assembly is an IML solution with the mold design of 12 cavities of lids + 12 cavities of the spoons integrated, of which the IML robot will have the spoon and IML lids assembled immediately after injection molding. Compared to the other solutions, the 12+12 mold design solution has below advantages:

Less Space Occumpation: The 12+12 IML lids production solution will have the spoons and lids produced in the same injection molding machine, it'll reduce the floor space occupation.
Better Size Consistency: The lids and spoons are produced with the same injection parameters so they'll have better size consistency.
Efficiency: The spoons would be assembled to the lids immediately after injection molding, it'll maximize the productivity of the system.

Which IML Robot to be Recommended for the 12+12 IML Lids with Spoon Assembly Projects?

The custom made SW833-S6 high speed side entry IML robot design and produced by GuangDong SWITEK Technology Co.,Ltd. is the one recommended for the 12+12 IML system. The IML robot will have a spoon assembled integrated of which will pick the spoons and have them assembled to the lids immediately after the IML lids and spoons picking.

How is the 12+12 IML Lids with Spoon Assembly Automation System Working?

The video on show is how the lids are IML labeled and spoons assembled to the IML lids after injection molding by the same IML robot. Which is a labour saving solution of IML lids production as the package of dairy products.

Best Buy Robotic Arm for Injection Molding Machine

SW6710S

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
900	750	0	0	1000	420	580	1750	2780	1610	1930	8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

This EOAT is for 2 Cavities Parts Picking;
The Parts Would be Picked with Clamping;
The Sprue Gripper is Included for Sprue Gate Gripping;
The Sprue Gate Would be Cut by Air Nipper;
The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name	PN #	Model	Quantity
Sus Tube	4.Y00021	PST12-1500	2
Air Nipper	1.Y00004	GT-NY25	2
Straight Blades for Plastic	1.Y00037	NY25AJ	2
Fixing Block	7.Y00633	SCE2-25	2
Tube Plugs	1.Y03638	PST12-1500	11
Cross Connector	7.Y00027	SMBT-2012	2
Access Robot Bracket	7.Y00002	SMBH1-12M6	6
L-Type Thread Hose Fitting	1.Y02809	APL6-M5	3
Slide Bracket	7.Y00004	SCF4-1240W16	7
Slide Bracket	7.Y00001	SMBS-12T16	7
Sprue Gripper	8.Y00091	GR12-12-CN	1
Cross Connector	7.Y00020	SMBT-1212	1

Q & A About Robotic Arms and Injection Automation

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution