High Speed All Electric Injection Molding Machine for 12+12 Lids + Spoon IML System -- VALMO REAL E450

VALMO All Electric injection molding machine

Turn-key IML Solutions

Real E450 -- VALMO High Speed All Electric Injection Molding Machine

Why is VALMO Real E450 High Speed All Electric Injection Molding Machine One of the Best for 12 + 12 IML Lids Production With Spoon Assembly?

The Real E450 high speed all electric injection molding machine is one of the price smart solution of injection molding machine for the produers of thin-wall containers for the dairy products produced by Valmo Injection Equipment Co., Ltd. with the concept of:

Stability --
Clean --
Economy --
Productivity --
Long Life --
Innovative --

With a clamping force up to 4500kN and space between tie-bar up to 920 x 920mm, VALMO Real E450 is one of the best choice for the multi-cavities thin-wall containers injection production. That's one it's one of the best choice for the 12+12 cavities IML lids with spoon assembly.

The Dimension of Valmo Real E450 High Speed All Electric Injection Molding Machine

VALMO High Speed all electric injection molding machine

Unit: mm

Injection Unit	A	B	C	D	E	F	G
1400H	8285	1660	2165	500	1640	244	2268
2050H	8680	1840	2380	500	1640	244	2300

The Dimension of the Mold Area

The Dimension of the Mold Platen

Why is the 12+12 IML Lids with Spoon Assembly an Economic Solution for Lids Producers?

The 12+12 IML lids with spoon assembly is an IML solution with the mold design of 12 cavities of lids + 12 cavities of the spoons integrated, of which the IML robot will have the spoon and IML lids assembled immediately after injection molding. Compared to the other solutions, the 12+12 mold design solution has below advantages:

Less Space Occumpation: The 12+12 IML lids production solution will have the spoons and lids produced in the same injection molding machine, it'll reduce the floor space occupation.
Better Size Consistency: The lids and spoons are produced with the same injection parameters so they'll have better size consistency.
Efficiency: The spoons would be assembled to the lids immediately after injection molding, it'll maximize the productivity of the system.

Which IML Robot to be Recommended for the 12+12 IML Lids with Spoon Assembly Projects?

The custom made SW833-S6 high speed side entry IML robot design and produced by GuangDong SWITEK Technology Co.,Ltd. is the one recommended for the 12+12 IML system. The IML robot will have a spoon assembled integrated of which will pick the spoons and have them assembled to the lids immediately after the IML lids and spoons picking.

How is the 12+12 IML Lids with Spoon Assembly Automation System Working?

The video on show is how the lids are IML labeled and spoons assembled to the IML lids after injection molding by the same IML robot. Which is a labour saving solution of IML lids production as the package of dairy products.

Best Buy Robotic Arm for Injection Molding Machine

SW6712

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1055	607	288	607	1200	420	780	1750	2340	1700	2460	8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

This EOAT is for 2 Cavities Parts Picking;
The Parts Would be Picked with Vacuum Cup;
The Sprue Gripper is Included for Sprue Gate Gripping;
The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name	PN #	Model	Quantity
Quick Changer	7.Y00175	QCS-G100	1
Sprue Gripper	8.Y00050	GR12-12CP	1
Plugs for Profile	4.Y00069	PEP2518	10
Cross Mounting Bracket for Profiles	7.Y00194	SMBA-2525T	6
Extruded Profile	4.Y00455	PEP2518-1000	2
Vacuum Cups VS2 Series	1.Y03085	VS2-SA11	6
Vacuum Cup Fitting	7.Y00703	VM-02-G18	6
Rotative Suspensions	8.Y00061	VFR1421-G18	6
Mounting Bracket	7.Y00200	SMBE1-1440T	6
Connector	1.Y02510	APF-M5	2
Side Manifold Block	7.Y00157	SMB-06M5	2
L-Type Threaded HOse Fitting	1.Y02722	APL6-01	8
Straight Threaded Hose Fitting	1.Y02725	APC6-01	6

Q & A About Robotic Arms and Injection Automation

What's Would be the Most Economic Way to Produce An IML Bucket With Handle？

As one of the most popular food package in the market, an IML pail with handle is in demand of huge quantity but the assembly of the handle make it a labour entensive products. Is there any solutions that will make the production of an IML bucket with handle automatically? The answer would definitely yes.

One of the most economic way would be to have the pails and handle integrated into one single mold, it could be 2 + 2 or 4 + 4 design which the IML robot will pick the buckets and have the handles assembled automatically. With this solution, the IML buckets producer will only need one set of IML system to have the buckets and handle produced and assembled immediately.

2 Cavities Side Entry IML Buckets Solution with Handle Assembly

> It sounds great right, but what would be the productivity of such a system? In Chinaplas 2024 SWITEK cooperated with YIZUMI onshowed a 2 + 2 IML solution of 1L pails at the cycle time of around 7.5s. Generally the performance of the injection molding machine, the mold and the IML robot are all very important to make it a perfect IML system with handle assembly.

Fore more questions about your IML projects, please feel free to contact Adams from SWITEK, your personal consultant of IML technology.