switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Abonnieren Sie uns

.
Introduction of SWITEK Side Entry Petri Injection Automation System

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

Introduction of SWITEK Side Entry Petri Injection Automation System

Abstract

SWITEK SIDE ENTRY PETRI DISH INJECTION AUTOMATION SYSTEM is the automation system designed for the injection producdtion of petri dish in a clearn room from the parts picking, assembly, packing and date printing automatically. The system can be custom made for a layout design of 8+8, 6+6, 4+4 and 2+2 and is a price smart solution of the clean production of a petri dish.

The Functional Unit of SWITEK Side Entry Petri Dish Packing System

petri dish packing system

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm will drive the EOAT for petri dish picking in and out the injection molding machine to pick out the petri dish and pass them to the turning unit. For a better stacking of the petri dish, the EOAT will pass the Ionizing air blower for static discharging.

Petri Dish Packing System -- Turning Unit

petri dish packing system
  • The clipping cylinder will clip the petri dish after the robot arrived the position
  • The turning servo motor 1 turn 45&dge;, and turning servo motor 2 turn 180&dge; (Overturn the bottom dish)
  • The servo motor 1 turn 45° again
  • The clipping cylinder release the parts and retreat
  • The turning unit back to origin

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm drop the caps and bottom of the petri dish to the caps fixing EOAT and bottom EOAT respectly → the servo motor drive the caps fixing EOAT over the bottom EOAT and release the caps to finish the assembly of the petri dish.

The sampling unit will entry the parts dropping area to receive one shot ofthe petri dish samples when the sampling button clicked.

Petri Dish Packing System -- Stacking Unit

petri dish packing system

The well assembled petri dishes would be dropped to the parts receiving EOAT,and the servo motor will drive the parts receiving EOAT lower down the height of the petri dish until 20 sets of the petri dishes stacked.

Petri Dish Packing System -- The Delivery Unit

petri dish packing system

The delivery unit of the petri dish packing system will deliver the well stacked petri dish to the lift unit to be bag packed, and it will also serve as the warehouse of the well stacked petri dishes for them to be packed one stack after another.

Petri Dish Packing System -- Sleeve Pulling and Sealing Unit

petri dish packing system

The PE sleeve is a better solutions in petri dish packing. In SWITEK side entry petri dish packing system we have the pulling of the sleeve controled by servo motor to ensure the precisize length cutting of the sleeve. The position of the knife and sealing unit can be adjusted for different packing scheme.

Petri Dish Packing System -- Date and Lot Printing Unit

petri dish packing system

The printing unit here in the petri dish packing system will enable the producer to print the production date and lot number of the petri dish on the bag of the petri dish. It's an optional function but very important to most of the producers of the petri dish.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW255C

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
300 100 0 0 550 155 395 -45°~+45° 650 650 1260 2kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

Why is BOLE BL530EKH an Ideal Injection Molding Machine for 20L IML Paints Pails Project?

BL530EKH is a hydraulic servo energy saving injection molding machine with a clamping force of 5300kN with BOLE central clamping toggle technology, which will have a higher clamping force efficiency against traditional edge clamping force and can save 2~5% material. But, the most attractive feature of this machine to an IML Paint Buckets projector is its opening stroke: 850mm.

20L IML Paint Bucket

20L Paint Buckets Top Entry IML Solutions

For any IML projectors of 20L IML paint buckets the opening stroke is very important to compose an IML system economically. With an opening stroke of 850mm it means that this BL530EKH is suitable for the IML production of most paint buckets with a height < 350mm. It'll have most of the 20L paint buckets included. Compared to its counter part of which mostly would be injection molding machine > 600T, it would be a big budget saving.

Anyway before any decision made about the which injection molding machine to choose for your IML project, the right process would be to provide the sample or 3D drawing of the paint bucket of which you want to produce so SWITEK engineer will evaluate it and make a professional advisory accordingly. If you still have any question about IML paint buckets production please feel free to contact Adams from SWITEK for a budget smart solutions of IML.


Email: sales06@switek.biz

WhatsApp

WeChat