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Introduction of SWITEK Side Entry Petri Injection Automation System

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

Introduction of SWITEK Side Entry Petri Injection Automation System

Abstract

SWITEK SIDE ENTRY PETRI DISH INJECTION AUTOMATION SYSTEM is the automation system designed for the injection producdtion of petri dish in a clearn room from the parts picking, assembly, packing and date printing automatically. The system can be custom made for a layout design of 8+8, 6+6, 4+4 and 2+2 and is a price smart solution of the clean production of a petri dish.

The Functional Unit of SWITEK Side Entry Petri Dish Packing System

petri dish packing system

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm will drive the EOAT for petri dish picking in and out the injection molding machine to pick out the petri dish and pass them to the turning unit. For a better stacking of the petri dish, the EOAT will pass the Ionizing air blower for static discharging.

Petri Dish Packing System -- Turning Unit

petri dish packing system
  • The clipping cylinder will clip the petri dish after the robot arrived the position
  • The turning servo motor 1 turn 45&dge;, and turning servo motor 2 turn 180&dge; (Overturn the bottom dish)
  • The servo motor 1 turn 45° again
  • The clipping cylinder release the parts and retreat
  • The turning unit back to origin

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm drop the caps and bottom of the petri dish to the caps fixing EOAT and bottom EOAT respectly → the servo motor drive the caps fixing EOAT over the bottom EOAT and release the caps to finish the assembly of the petri dish.

The sampling unit will entry the parts dropping area to receive one shot ofthe petri dish samples when the sampling button clicked.

Petri Dish Packing System -- Stacking Unit

petri dish packing system

The well assembled petri dishes would be dropped to the parts receiving EOAT,and the servo motor will drive the parts receiving EOAT lower down the height of the petri dish until 20 sets of the petri dishes stacked.

Petri Dish Packing System -- The Delivery Unit

petri dish packing system

The delivery unit of the petri dish packing system will deliver the well stacked petri dish to the lift unit to be bag packed, and it will also serve as the warehouse of the well stacked petri dishes for them to be packed one stack after another.

Petri Dish Packing System -- Sleeve Pulling and Sealing Unit

petri dish packing system

The PE sleeve is a better solutions in petri dish packing. In SWITEK side entry petri dish packing system we have the pulling of the sleeve controled by servo motor to ensure the precisize length cutting of the sleeve. The position of the knife and sealing unit can be adjusted for different packing scheme.

Petri Dish Packing System -- Date and Lot Printing Unit

petri dish packing system

The printing unit here in the petri dish packing system will enable the producer to print the production date and lot number of the petri dish on the bag of the petri dish. It's an optional function but very important to most of the producers of the petri dish.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1055 607 288 607 1000 420 580 1750 2340 1700 2190 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

For Thin Wall Container IML Production, Will YIZUME P250E or P250K3 a Better Choice for Your Project?

As for which injection molding machine is a better choice for your IML project, it'll depends on your budget and requirement about the parts. As we know both P250E and P280K3 are excellent high speed injection molding machine designed for the injection production of thin wall containers with high injection speed for the fast injection of thin wall containers. They're no dobt excellent injection molding machine for your IML project. But, how to make a decision between?

Both P250E and P250K3 has similar injection speed (300/500 mm/s optional for P250E and 320mm/s for P250K3) but P250E is an all electric injection molding machine while P250K3 is a high speed hydraulic injection molding machine. Of course an all electric injection molding machine is a better choice for food container IML production, but, the cost of it would be much higher than P250K3. So, if your budget is sufficient, P250E, if not, P250K3 would be the right one for you.

The IML robot for YIZUMI P250K3/P250E would be SWITEK IML Robot SW833. In K2019 SWITEK IML robot SW833 work with P250E in demo of 4 cavities cups at the cycle time of 2.1s, this combination is one of the best IML solution for small size containers IML production.


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