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Introduction of SWITEK Side Entry Petri Injection Automation System

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS

Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS

Introduction of SWITEK Side Entry Petri Injection Automation System

Abstract

SWITEK SIDE ENTRY PETRI DISH INJECTION AUTOMATION SYSTEM is the automation system designed for the injection producdtion of petri dish in a clearn room from the parts picking, assembly, packing and date printing automatically. The system can be custom made for a layout design of 8+8, 6+6, 4+4 and 2+2 and is a price smart solution of the clean production of a petri dish.

The Functional Unit of SWITEK Side Entry Petri Dish Packing System

petri dish packing system

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm will drive the EOAT for petri dish picking in and out the injection molding machine to pick out the petri dish and pass them to the turning unit. For a better stacking of the petri dish, the EOAT will pass the Ionizing air blower for static discharging.

Petri Dish Packing System -- Turning Unit

petri dish packing system
  • The clipping cylinder will clip the petri dish after the robot arrived the position
  • The turning servo motor 1 turn 45&dge;, and turning servo motor 2 turn 180&dge; (Overturn the bottom dish)
  • The servo motor 1 turn 45° again
  • The clipping cylinder release the parts and retreat
  • The turning unit back to origin

Petri Dish Packing System -- Picking Arm

petri dish packing system

The robot arm drop the caps and bottom of the petri dish to the caps fixing EOAT and bottom EOAT respectly → the servo motor drive the caps fixing EOAT over the bottom EOAT and release the caps to finish the assembly of the petri dish.

The sampling unit will entry the parts dropping area to receive one shot ofthe petri dish samples when the sampling button clicked.

Petri Dish Packing System -- Stacking Unit

petri dish packing system

The well assembled petri dishes would be dropped to the parts receiving EOAT,and the servo motor will drive the parts receiving EOAT lower down the height of the petri dish until 20 sets of the petri dishes stacked.

Petri Dish Packing System -- The Delivery Unit

petri dish packing system

The delivery unit of the petri dish packing system will deliver the well stacked petri dish to the lift unit to be bag packed, and it will also serve as the warehouse of the well stacked petri dishes for them to be packed one stack after another.

Petri Dish Packing System -- Sleeve Pulling and Sealing Unit

petri dish packing system

The PE sleeve is a better solutions in petri dish packing. In SWITEK side entry petri dish packing system we have the pulling of the sleeve controled by servo motor to ensure the precisize length cutting of the sleeve. The position of the knife and sealing unit can be adjusted for different packing scheme.

Petri Dish Packing System -- Date and Lot Printing Unit

petri dish packing system

The printing unit here in the petri dish packing system will enable the producer to print the production date and lot number of the petri dish on the bag of the petri dish. It's an optional function but very important to most of the producers of the petri dish.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 1025 250 590 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

Will Hybrid An Ideal Injection Molding Machine for IML Project?

Hybrid injection molding machine, a combination of the all electric injection molding machine and the hydraulic injection molding machine, it's no doubt one of the best injection molding machine for your IML project. A hybrid injection molding machine will have the precision of plastic injection also the much lower cost against the all electric injection molding machine.

One of the best buy hybrid injection molding machine made in China is the LDY series of hybrid injection molding machine made by Haida, one of the injection molding machine manufacturer founded in 1992 and is famous for the reliability of the injection molding machines. The LDY series of hybrid injection molding machine is their key products for thin-wall container production markets with a clamping force ranging from 100~420T.

For your IML project, the best IML robot to match Haida LDY series hybrid injection molding machine would be SWITEK SW8 Series IML robot, with control systems by European system provider SigmaTek, the cycle time of SW8 series of IML robot can reach 2.0s for the IML production of small size thin-wall containers or lids. It's one of the fastest IML robot made in China.


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