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SWITEK IML Robot Instruction -- SigmaTek -- Servo Axis Running Parameters Settings (Axis)

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Servo Axis Running Parameters Settings (Axis)

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.19 Servo Axis Running Parameters Settings (Axis)

Return to the Function page, Choose Servo axis running parameters Settings screen (This page needs level 10 of the administrator password), as the picture below 1.3.19:

iml robot control system
  1. Axis selection, choose need to configure the parameters of axis, servo axis and pneumatic axis;
  2. Servo axis configuration screen as shown in note 2, there are more parameters need to be configured, mainly is divided into two parts. As a control parameter configuration and the servo parameters configuration;
    Click "SX", shown above 1.3.19 (Sigmatek Drive set mode):
    Specific set rules can be seen in the table below:
Control parameter configuration
Arm Type [-] Can choose the arm is single or double, according to the actual situation
Motor Direction [-] Can choose Positive or Negative Only when useing SigmaTek drive. This setting effective; When Opposite the forward direction and the actual, can choose Positive/Negative correction;
Pitch [-] Distance between the two tooth dividing of the circles Synchronous round of reducer.
Tooth Number [-] The number of reducer of axis synchronous gear (Multiplied by the pitch is the circumference)
Gear Ratio [-] Connect the motor reducer reduction ration
S-CURVE ms Affecting the host sends pulse waveform curve. The greater the numerical, accelerate maximum speed longest, run smoother.
Servo parameters configuration
Soft Min mm Mechanical minimum position allowed, suggest to set 1.00.
Soft Min mm Mechanical maximum position allowed, according to the actual mechanical dimensions.
Motor Speed RPM Set motor rated speed, please refer to the motor nameplate rated speed setting.
Vmax mm/s Motor speed automatically calculates the maximum output value, users do not need to self-assess.
Amax mm/s2 Motor to accelerate from standstill to maximum speed, the maximum acceleration
ATime ms Motor accelerates from zero to maximum speed time required.
ProRefSped mm/s The speed of the motor back to zero
ProRefAcc mm/s2 The accelerated of the motor back to zero

Click "SF", Show as the picture below 1.3.20 (Non Sigmatek drive setup):

iml robot control system
Control parameter configuration
Arm Type [-] Can choose the arm is single or double, according to the actual situation
Pitch mm Distance between teh two tooth dividing of the circles Synchronous round of reducer
Tooth Number [-] The number of reducer of axis synchronous gear (Multiplied by the pitch is the circumference)
Gear Ratio [-] Connect the motor reducer reduction ratio
S-CURVE ms Affecting the host sends pulse waveform curve. The greater the numerical, accelerate to maximum speed longest, run smoother.
Max Draglimit mm Deviation between instructions position and motor actual running position
KV 1/s Proportion factor
VU [-] Integrating factor
Servo parameters configuration
Soft Min mm Mechanical minimum position allowed, suggest to set-1.00.
Soft Min mm Mechanical maximum position allowed, according to the actual mechanical dimensions.
Motor Speed RPM Set motor rated speed, please refer to the motor nameplate rated speed setting.
Vmax mm/s Motor speed automatically calculates the maximum output value, Users do not need to self-accesses.
Amax mm/s2 Motor to accelerate from standstill to maximum speed, the maximum acceleration
ATime ms Motor accelerates from zero to maximum speed the time required
ProRefSped mm/s The speed of the motor back to zero
ProRefAcc mm/s2 The accelerated of the motor back to zero

Specific set rules can be seen in the table below:

Click "FZ", Show as the picture below 1.3.21 (Pneumatic axis setting).

iml robot control system

Specific set rules can be seen in the table below:

Controller Parameter Configuration
Soft Min mm The minimum stroke with cylinder run (Can set indented state to the minimum position. Aso can set out of state to the minimum position). NoteⓈ
Soft Min mm The minimum stroke with cylinder run (Can set indented state to the maximum position. Also can set out of state to the maximum position). Note⑥
Safety Time s Show as InPos. Check
InPos.Check [-] Which method you choose determines detection in place, Sensor Switch/Safety Time
  1. Sensor Switch: If the feedback signal beyond the safety of the set time has not yet been detected then alarm timeout.
  2. Safety Time: Pneumatic axis motion set safety time has clapsed. The sysstem will default to run in place. Note ⑦

Click "Pneu.axis", Show as the picture below 1.3.22

iml robot control system

Specific set rules can be seen in the table below:

"FC" "MC" are Pneu, Axis. The specific set of rules, as list in the following table.

Controller configuration
Soft Min ° As the above-mentioned Note Ⓢ
Soft Max ° As the above-mentioned Note ⑥
Safety Time s As the below inPos.Check
inPos.Check As the above-mentioned Note ⑦


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Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
190 190 0 0 400 0 0 2100 2730 2410 1720 5kg

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Q & A About Robotic Arms and Injection Automation

Why is SWITEK SW7112DS the Best Picking Robot for HMD368M8-SPV?

HMD368M8-SPV is the 5th generation of high speed injection molding machine by Ningbo Hwamda Machinery Co., Ltd. Which is one of the best buy injection molding machines among the producer of thin-wall containers with excellent injection speed, injection precision and competitive price. The clampling force of the HMD SPV series injection molding machine ranging from 2700Kn to 530Kn of which is the most popular injection molding machine for thin-wall containers, say 500ml cups from 4 cavities ~ 16 cavities. So, for a new thin-wall containers producer, how to choose a robot for HMD SPV series of high speed injection molding machine?

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High Speed 3 Axis Servo Injection Robot

As a high speed injection molding machine, the buyers of HMD368M8-SPV mostly would be the producer of thin-wall containers of which the injection cycle time would be around 4~7s and the weight of the parts would not be much. In this case it'll request that the robot must be a high speed one. That's why we recommend SW7112DS, the high speed 3 axis injection robot by SWITEK Automation.

As a high speed 3 axis servo injection robot custom made for the thin-wall containers, the dry cycle time of SW7112DS was reduced to 3.3s only with an in minimum in mold time of 0.7s for box picking. With minor adjustment of the strokes, it's suitable for injection molding machine with clamping force from 150T ~ 550T, perfectly match the picking and stacking application of the HMD SPV series high speed injection molding machine.

For more information about SWITEK high speed robot SW7112DS please, contact Adams from SWITEK for a professional advisory about how to select a robot for your injection molding project.


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