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Appendix 2 -- SWITEK IML Robot Maintenance Instruction

High Speed Siden Entry IML Robot SW833-S6

Appendix 2 -- SWITEK IML Robot Maintenance Instruction

Abstract

A routine maintenance of the IML robot will help to keep the SWITEK IML robot working in a good condition and maintain the precision of the labeling. Here in this page is the detailed instruction of the maintenance on a daily, weekly, monthly and quarterly base.

Daily Inspection
iml robot

1. Check that all safety door switches are functionally working properly.

iml robot

2. Check the water accumulation in the air filter and verify that the aire pressure is within the specified range.

iml robot

3. Check if the belts are in the right position or if there's any damage to the belts.

iml robot

4. Check and clean the linear guide rails to remove dust and debris.

iml robot

5. Check if there's any rusty on the surface of the linear guide and ensure a proper lubrication of the linear guides

iml robot

6. Check if the static system and the EOAT of the IML robot are working with labels picked properly.

iml robot

7. Check if there's any label dropping and the labels picked properly.

iml robot

8. Keep the IML robot clean and tidy.

Weekly Inspection
iml robot
iml robot

1. Check the working condition of all the pneumatic cylinders if there's any air leakage, loose screws or damagedfloating joints.

iml robot
iml robot

2. Check all the pneumatic fittings if there's any abnormal air blowing or leakage.

iml robot
iml robot

3. Check if there's any wearing or broken of the air pipes and cables inside the drag chain.

iml robot
iml robot

4. Check if all the sensors are working properly and well fixed.

Monthly Inspection
iml robot
iml robot

1. Keep all the linear guide rails of SX, SM, SF and MZ axis well lubricated.

iml robot

2. Lubricate all the linear shafts and guide rails .

iml robot

3. Check whether the function of the emergency stop (E-stop) button are normal.

iml robot

4. Check that the vacuum pressure gauges rturn to zero when idle (Below -60kPa While Working) .

iml robot

5. Check the function of the hydraulic buffers .

iml robot
iml robot

6. Check all the axis and pneumatic cylinders if there's any positional offset, abnormal sound or jerk motion .

Quarterly Inspection
iml robot
iml robot

1. Check the tension of the belts and if there's any damage to them.

iml robot
iml robot

2. Power off, and check all the components and wires in the cabinet are well fastened, tidy, free from damamge and freign objects.

iml robot

3. Check whether the cooling fans are working properly with clean cover.

iml robot

4. Clean the vacuum pump filter

warning: Unauthorized repairing of the IML robot are prohibited except the replacing of the sensors, the suction cups, grippers and solenoid valves etc.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 805 0 0 1000 235 765 1650 2640 1500 1580 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

What's the Standard Function of a SWITEK Petri Dish Auto-packing System?

SWITEK Petri Dish Packing System is an automation system for the production of the disposible PS Petri dishes from parts picking to assembly to bag packing automatically. It's a system of which will help the small and medium sized Petri dish producer to produce a "Tamination Free" Padish with proper packing automatically. It'll help the Petri dish producers to guarantee the quality of the Petri dishes and reduce the production cost will all the production process done automatically.

Petri Dish Packing Solutions

Petri Dish Auto-packing Solutions

For a standard SWITEK Petri dish packing system with a top entry picking robot, the function of the system will include the picking of the Petri dish, the assembly and stacking of the assembled Petri dish, the film packing and sealing of the Petri dish. Beside these standard function, SWITEK will also offer the optional functions below:

Anyway, to reduce the system purchase cost and fasten the start up of the Petri dish packing system, the best option is to buy a turn-key solution of Petri dish packing so SWITEK will have the packing system tested with the mold before delivery to ensure that the system is ready to work.

For more information about SWITEK Petri dish packing solutions, contact Adams from SWITEK immediately, for a just in time advisory of your Petri dish project.


Email: sales06@switek.biz

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