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Appendix 2 -- SWITEK IML Robot Maintenance Instruction

High Speed Siden Entry IML Robot SW833-S6

Appendix 2 -- SWITEK IML Robot Maintenance Instruction

Abstract

A routine maintenance of the IML robot will help to keep the SWITEK IML robot working in a good condition and maintain the precision of the labeling. Here in this page is the detailed instruction of the maintenance on a daily, weekly, monthly and quarterly base.

Daily Inspection
iml robot

1. Check that all safety door switches are functionally working properly.

iml robot

2. Check the water accumulation in the air filter and verify that the aire pressure is within the specified range.

iml robot

3. Check if the belts are in the right position or if there's any damage to the belts.

iml robot

4. Check and clean the linear guide rails to remove dust and debris.

iml robot

5. Check if there's any rusty on the surface of the linear guide and ensure a proper lubrication of the linear guides

iml robot

6. Check if the static system and the EOAT of the IML robot are working with labels picked properly.

iml robot

7. Check if there's any label dropping and the labels picked properly.

iml robot

8. Keep the IML robot clean and tidy.

Weekly Inspection
iml robot
iml robot

1. Check the working condition of all the pneumatic cylinders if there's any air leakage, loose screws or damagedfloating joints.

iml robot
iml robot

2. Check all the pneumatic fittings if there's any abnormal air blowing or leakage.

iml robot
iml robot

3. Check if there's any wearing or broken of the air pipes and cables inside the drag chain.

iml robot
iml robot

4. Check if all the sensors are working properly and well fixed.

Monthly Inspection
iml robot
iml robot

1. Keep all the linear guide rails of SX, SM, SF and MZ axis well lubricated.

iml robot

2. Lubricate all the linear shafts and guide rails .

iml robot

3. Check whether the function of the emergency stop (E-stop) button are normal.

iml robot

4. Check that the vacuum pressure gauges rturn to zero when idle (Below -60kPa While Working) .

iml robot

5. Check the function of the hydraulic buffers .

iml robot
iml robot

6. Check all the axis and pneumatic cylinders if there's any positional offset, abnormal sound or jerk motion .

Quarterly Inspection
iml robot
iml robot

1. Check the tension of the belts and if there's any damage to them.

iml robot
iml robot

2. Power off, and check all the components and wires in the cabinet are well fastened, tidy, free from damamge and freign objects.

iml robot

3. Check whether the cooling fans are working properly with clean cover.

iml robot

4. Clean the vacuum pump filter

warning: Unauthorized repairing of the IML robot are prohibited except the replacing of the sensors, the suction cups, grippers and solenoid valves etc.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6715DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1400 1180 0 0 1500 480 1020 2500 3120 2200 2400 15kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Instrument Panel Picking EOAT

One Cavity Instrument Panel Picking EOAT

Product Descriptions


Q & A About Robotic Arms and Injection Automation

What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?

FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?

injection robot

3 Axis Servo Injection Robot for LK FA1200

As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.

SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.

Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.


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