Abstract

The "Input Page" is where the operator of the side entry petri dish auto-packing system watch up the input signals of the system to judge the communication of the packing system to the injection molding machine and other facilities in system start up and maintenance.

Input Page 1

No.	Description
1	Input Page (Input Pg 1) 193
2	Input Page (Input Pg 2) 194
3	Input Page (Input Pg 3) 195
4	Output Page (Output Pg 1) 196
5	Output Page (Output Pg 2) 197
6	X0 Main Front Axis Near Limit (X0 Front Near Lim) 198
7	X1 Main Front Axis Original Point (X1 Front Home)
8	X2 Main Front Axis Far Limit (X2 Front Far Lim)
9	X3 In Mold/Outside Mode Sensor (X3 Mold In/Out Ind)
10	X4 Petri Dish Picking Axis Near Limit (X4 Coll Near Lim)
11	X5 Petri Dish Picking Axis Original Point (X5 Coll Home)
12	X6 Petri Dish Picking Axis Far Limit Sensor (X6 Coll Far Lim)
13	X7 Optic Fiber Inspecting Sensor (X7 Fiber-Optic)
14	X10 Petri Dish Receiving and Flipping Axis Near Limit Sensor (X10 Rec Flip Near Lim)
15	X11 Petri Dish Receiving and Flipping Axis Original Point (X11 Rec Flip Home)
16	X12 Petri Dish Receiving and Flipping Axis Far Limit Sensor (X12 Rec Flip Far Lim)
17	X13 Main Arm Petri Dish Clamping Cylinder Original Point (X13 M Arm Clamp H)
18	X14 Main Arm Petri Dish Clamping Cylinder Arrived Position Sensor (X14 M Arm Clamp Arr)
19	X15 Petri Dish Receiving and Flipping Axis Near Limit Sensor (X15 Rec Flip Near Lim)
20	X16 Petri Dish Receiving and Flipping Axis Far Limit Sensor (X16 Rec Flip Far Lim)
21	X17 Petri Dish Receiving and Flipping Axis Original Point (X17 Rec Flip Home)
22	X20 Petri Dish Receiving Cylinder 1 Original Point (X20 Rec 1 Home)
23	X21 Petri Dish Receiving Cylinder 1 Arrived (X21 Rec 1 Arr)
24	X22 Petri Dish Receiving Cylinder 2 Original Point (X22 Rec 2 Home)
25	X23 Petri Dish Receiving Cylinder 2 Arrived (X23 Rec 2 Arr)
26	X24 Stacked Petri Dish Arrived Position Ready to be Lifted Sensor (X24 Stack Front)
27	X25 Petri Dish Stacking Finish (X25 Stack Full-Mater)
28	X26 Safety Door
29	X27 Sampling Button (X27 Spot Check)
30	X30 Combined Cylinder 1 Original Point (X30 Comb Cyl 1 H)
31	X31 Combined Cylinder 1 Arrived (X31 Comb Cyl 1 Arr.)
32	X32 Combined Cylinder 2 Original Point (X32 Comb Cyl 2 H)
33	X33 Combined Cylinder 2 Arrived (X33 Comb. Cyl 2 H)
34	X34 Top Petri Dish Receiving Cylinder Original Point (X34 Top Rec Cyl H)
35	X35 Top Petri Dish Receiving Cylinder Arrived (X35 Top Rec Cyl Arr) 227
36	Auto Mode (Auto)
37	Manual Mode (Manual)
38	System Parameters (Sys Params)
39	Position Settings (Pos Set)
40	Position Interface (Pos Interface)
41	Alarm Interface
42	I/O Monitor (I/O Mon)

Input Page 2

No.	Description
1	Input Page 1 (Input Pg) 193
2	Input Page 2 (Input Pg) 194
3	Input Page 3 (Input Pg) 195
4	Output Page 1 (Output Pg) 196
5	Output Page 2 (Output Pg) 197
6	X74 Upper Left Sleeve Clamping Servo Original Point (X74 L Comb Mold H)
7	X75 Upper Left Sleeve Clamping Servo Arrived (X75 L Comb Mold Arr)
8	X76 Upper Left Sleeve Pushing Servo Original Point (X76 L Comb Push H)
9	X77 Upper Left Sleeve Pushing Servo Arrived (X77 l Comb Push Arr)
10	X100 Lower Left Sleeve Clamping Servo Original Point (X100 Comb H)
11	X101 Sleeve Up/Down Servo Arrived (X101 Mould Up and ON)
12	X102 Lower Left Sleeve Push Servo Original Point (X102 Lower-left Push OFF)
13	X103 Lower Left Sleeve Push Servo Arrived (X103 Lower-left Push OFF)
14	X104 Sleeve Opening Top Cylinder Original Point (X104 Open Top Mold H)
15	X105 Sleeve Opening Top Cylinder Arrived (X105 Open Top Mold Arr)
16	X106 Sleeve Opening Cylinder Original Point (X106 Open Mold H)
17	X107 Sleeve Opening Cylinder Arrived (X107 Open Mold Arr)
18	X110 Upper Left Sleeve Sealing Cylinder Original Point (X110 L Upper Weld H)
19	X111 Upper Left Sleeve Sealing Cylinder Arrived (X111 Upper Weld Arr)
20	X112 Upper Right Sleeve Sealing Cylinder Original Point (X112 R Upper Weld H)
21	X113 Upper Right Sleeve Sealing Cylinder Arrived (X113 R Upper Weld Arr)
22	X114 Lower Left Sleeve Sealing Cylinder Original Point (X114 L Lower Weld H)
23	X115 Lower Left Sleeve Sealing Cylinder Arrived (X115 L Lower Weld Arr)
24	X116 Lower Right Sleeve Sealing Cylinder Original Point (X116 R Lower Weld H)
25	X117 Lower Right Sleeve Sealing Cylinder Arrived (X117 R Lower Weld Arr)
26	X120 Full Auto
27	X121 Mold Open
28	X122 Mold Close
29	X123 Safety Door
30	X124 Emergency Stop (X124 Emg Stop)
31	X125 Ejector Original Point (X125 Ejecto Home)
32	X126 Ejector Arrived (X126 Ejector Pos)
33	X127 Reserved (X127 Spare)
34	X130 Petri Dish Stacking Axis Lifting Near Limit Sensor (X130 Stack Lift Near Lim)
35	X131 Petri Dish Stacking Axis Lifting Far Limit Sensor (X131 Stack Lift Far Lim) 287
36	Automatic Mode (Auto)
37	Manual Mode (Manual)
38	System Parameters (Sys Params)
39	Position Setting (Pos Set)
40	Position Interface (Pos Interface)
41	Alarm Interface
42	I/O Monitor (I/O Mon)

Input Page 3

No.	Description
1	Input Page 1 (Input Pg) 193
2	Input Page 2 (Input Pg) 194
3	Input Page 3 (Input Pg) 195
4	Output Page 1 (Output Pg) 196
5	Output Page 2 (Output Pg) 197
6	X170 Upper Right Sleeve Clamping Cylinder Original Point 392
7	X171 Sampling Safe door (X171 Spot Check Door)
8	X172 Upper Right Sleeve Push Servo Original Point (X172 R Up Comb Push Mold H)
9	X173 Upper Right Sleeve Push Servo Arrived (X173 R Up Comb Push Mold P)
10	X174 Lower Right Sleeve Clamping Cylinder Original Point (X174 R Down Comb Mold H)
11	X175 Lower Right Sleeve Clamping Cylinder Arrived (X175 R Down Comb Mold P)
12	X176 Lower Right Combined Sleeve Push Servo Original Point
13	X177 Lower Right Combined Sleeve Push Servo
14	X200 Start (OFF)
15	X201 Reset (OFF) 572
16	X202 Pause (ReSet [OFF])
17	X203 Sleeve Pulling Start Point Mark Sensor (Pull Mold Sensor) 747
20	X204 Servo 1 Alarm 752
21	Auto Mode (Auto)
22	Manual Mode (Manual)
23	System Parameters (Sys Params)
24	Position Setting (Pos Set)
25	Position Interface (Pos Interface)
26	Alarm Interface
27	I/O Monitor (I/O Mon)

Best Buy Robotic Arm for Injection Molding Machine

SW7312DS

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1020	730	0	0	1200	450	750	1700	2600	1660	2110	5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

This EOAT is for 2 Cavities Parts Picking;
The Parts Would be Picked with Vacuum Cup;
The Sprue Gripper is Included for Sprue Gate Gripping;
The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name	PN #	Model	Quantity
Quick Changer	7.Y00175	QCS-G100	1
Sprue Gripper	8.Y00050	GR12-12CP	1
Plugs for Profile	4.Y00069	PEP2518	10
Cross Mounting Bracket for Profiles	7.Y00194	SMBA-2525T	6
Extruded Profile	4.Y00455	PEP2518-1000	2
Vacuum Cups VS2 Series	1.Y03085	VS2-SA11	6
Vacuum Cup Fitting	7.Y00703	VM-02-G18	6
Rotative Suspensions	8.Y00061	VFR1421-G18	6
Mounting Bracket	7.Y00200	SMBE1-1440T	6
Connector	1.Y02510	APF-M5	2
Side Manifold Block	7.Y00157	SMB-06M5	2
L-Type Threaded HOse Fitting	1.Y02722	APL6-01	8
Straight Threaded Hose Fitting	1.Y02725	APC6-01	6

Q & A About Robotic Arms and Injection Automation

What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?

FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?

3 Axis Servo Injection Robot for LK FA1200

As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.

SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.

Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.

SWITEK Side Entry Petri Dish Auto-packing System Startup and Trouble Shooting -- Input Page 1

TURNKEY PETRI DISP AUTO-PACKING SOLUTIONS