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SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

High Speed Siden Entry IML Robot SW833-S6

SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

Abstract

SWITEK SW833-S6 is a new generation of high speed side entry IML robot designed for the production of small and medium size containers. The control system of the IML robot is designed for the safe and efficient control and operating of the robot. Here in this chapter we're introduce the interface of the control system and operating instruction.

The Definition of Axis

IML Robot Operating

Introduction of the IML Robot Control Box

IML Robot Operating

Descriptions:

    • Stop -- Stop Mode:For robot programming and parameter setting
    • Manual -- Manual mode, for single step manual testing of the robot
    • Auto -- Auto mold, for autoproduction
  1. Emergency Stop: This button must be released to re-start the robot
  2. Starting/Stop: Starting/Stop of the IML robot
  3. Axis Z: Enter into or retreat from the injection molding machine
    • ←/→: In control of Axis Y2 and Sucker 1
    • ↑/↓: In control of Axis MX1 and Sucker 3
  4. ←/→: In control of Axis MX2 and Sucker 2
  5. Rotary
  6. Reset/Action
  7. Clamping (ON/OFF)
  8. Safety Switch: It must be half-pressed for manual operating of the IML robot.

Axis Position

IML Robot Operating
  • Home: The original point of the axis
  • Limit: The limit of the axis
  • BK: The break of the axis
  • Max: The Max position of the axis

Electrical Control Box

IML Robot Operating

Power In

IML Robot Operating

SMT and Break Resistor Power Wiring

IML Robot Operating

Power Supply -- Panasonic A6 Servo Motor Driver

IML Robot Operating

Power Supply -- TRC 10000 IML Robot Controller

IML Robot Operating

Electrical Control -- Mother Board & IO Board

IML Robot Operating

Preparing for the Robot Start

IML Robot Operating

Returning to the Original Point

IML Robot Operating

Manual Operating

IML Robot Operating
IML Robot Operating

The Corresponding Button to Axis

IML Robot Operating

Hot to Start the Auto Mold for Production

IML Robot Operating

The Position Setting of the Robot Axis

IML Robot Operating

Standardby Position Setting

IML Robot Operating

Label Picking/Product Putting Position Setting

IML Robot Operating

Returning to the Original Point

IML Robot Operating

Stack Position Setting

IML Robot Operating

Timer Setting

IML Robot Operating


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6308D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 640 140 415 800 235 565 1350 2320 1500 1460 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

What's the advantage of a double arms robot top entry IML system for lids?

IML lids is now a business of billions of US dollar around the world especially as the package of dairy products. But as an easiest IML products to produce, IML lids is one of the most price sensitive products in the market. A smaller budget in facility investment and easier operating will no doubt help the IML lids producer to reduce their production and will be able to react faster to the market change.

iml lids solution

Top Entry 2 Cavities Lids IML Solution

For IML lids for small and medium size containers to be produced in injection molding machine around 350T, the cost of a double arms top entry IML system would be about one 2/3 against a side entry IML robot with similiar productivity. And since the robot is to be installed to the top of the injection molding machine, it'll occupy less floor space and maximize the the floor occupation of your working place. And as a top entry IML system it'll provide more flexibility to have the parts either dropped to the operator side or the non-operator side.


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