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SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

High Speed Siden Entry IML Robot SW833-S6

SWITEK High Speed Side Entry IML Robot SW833-S6 Installation Instruction

Abstract

SWITEK SW833-S6 is a new generation of high speed side entry IML robot designed for the production of small and medium size containers. The control system of the IML robot is designed for the safe and efficient control and operating of the robot. Here in this chapter we're introduce the interface of the control system and operating instruction.

The Definition of Axis

IML Robot Operating

Introduction of the IML Robot Control Box

IML Robot Operating

Descriptions:

    • Stop -- Stop Mode:For robot programming and parameter setting
    • Manual -- Manual mode, for single step manual testing of the robot
    • Auto -- Auto mold, for autoproduction
  1. Emergency Stop: This button must be released to re-start the robot
  2. Starting/Stop: Starting/Stop of the IML robot
  3. Axis Z: Enter into or retreat from the injection molding machine
    • ←/→: In control of Axis Y2 and Sucker 1
    • ↑/↓: In control of Axis MX1 and Sucker 3
  4. ←/→: In control of Axis MX2 and Sucker 2
  5. Rotary
  6. Reset/Action
  7. Clamping (ON/OFF)
  8. Safety Switch: It must be half-pressed for manual operating of the IML robot.

Axis Position

IML Robot Operating
  • Home: The original point of the axis
  • Limit: The limit of the axis
  • BK: The break of the axis
  • Max: The Max position of the axis

Electrical Control Box

IML Robot Operating

Power In

IML Robot Operating

SMT and Break Resistor Power Wiring

IML Robot Operating

Power Supply -- Panasonic A6 Servo Motor Driver

IML Robot Operating

Power Supply -- TRC 10000 IML Robot Controller

IML Robot Operating

Electrical Control -- Mother Board & IO Board

IML Robot Operating

Preparing for the Robot Start

IML Robot Operating

Returning to the Original Point

IML Robot Operating

Manual Operating

IML Robot Operating
IML Robot Operating

The Corresponding Button to Axis

IML Robot Operating

Hot to Start the Auto Mold for Production

IML Robot Operating

The Position Setting of the Robot Axis

IML Robot Operating

Standardby Position Setting

IML Robot Operating

Label Picking/Product Putting Position Setting

IML Robot Operating

Returning to the Original Point

IML Robot Operating

Stack Position Setting

IML Robot Operating

Timer Setting

IML Robot Operating


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6308DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 800 0 0 800 235 565 1350 2320 1500 1460 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What's the Meaning of IML?

IML (In Mould Labeling) is an automation solution of injection molding which is mostly in production of food containers especially the production of containers for dairy products. It's originated from USA and widely used now around the world. An IML system will include the injection molding machine, a mould, an IML robot and other auxiliary machinery. With this system, the robot will put the IML label into the mould to be injected as part of the IML container.

In an IML system, the importance of the injection molding machine, the mold, the IML robot, the label are the key to start a successful IML project. It's possible to start a successful IML project with a suitable injection molding machine, the qualified label, the well designed mold and the right IML robot system. It's very important to have the whole system well tested before delivery.

Since the first IML system put on market in 2009, SWITEK IML had been delivered to clients in more than 43 countries and regions with our largest overseas market in Russian and India. With years' experience of cooperating with the injection molding machine and IML mold makers in China, SWITEK is now the best turn-key IML solutions provider from China to provide you with a price smart turn-key IML Solutions.


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