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SWITEK IML Robot Operating Instruction -- 3.7.5 Production Management

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.7.5 Production Management

Abstract

The "Production management" page is where for the factory owner to whatch up the production status of the IML system to optimize the production and improve the quality of the IML containers produced. Here in this chapter we'll introduce the setting of the "Production management" of the IML robot.

iml robot controller
No. Name Function
(1) Scheduled production number Click to set the total number of items to be produced. When this is achieved, it will automatically stop and prompt.
(2) The number of take-outs at once Click to set the number of products to be removed per cycle.
(3) The moment of start of producdtion Click the start time for production.
(4) Current production numbers The number of units currently produced is displayed.
Production achievement rate The ratio of the number of completed production units to the nubmer of scheduled producdtions, that is, the production progress.
The current number of defects The number of defective products accumulated by the current production.
Defective product rate The ratio of the number of defective products to the total number of products produced.
Number of take-outs The number of times it was taken out cumulatively.
Estimated end time The expected time for the system to complete the scheduled number of productions.
(5) Reset Click to reset the display number at (4) to zero
(6) 24h/1 Month production curve Click to switch the time field of the production management chart.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 605 250 590 1200 475 725 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution


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