sales06@switek.biz
+86 186 5927 5869
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sales06@switek.biz
+86 186 5927 5869
Abonnieren Sie uns
Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics
The "Monitor" which we're discussing here is where you'll have a clear understanding of the working stituation of the robotic arm. In monitor page you can check the signal of the robotic arm, the EOAT, the injection molding machine and the working status of the servo motor and the control system of the IML robot for a fast diagnose of the broken point of the system.
Click 
icon, the following page pops up the monitoring page:
| No | Name | Function |
|---|---|---|
| (1) | Robot/Jig/IMM | IO displays the category, click to quickly switch to the corresponding signal page. |
| (2) | Page | Click to switch to the I/O page |
| (3) | IO display | Real-time ON/OFF display of all current input and output points. |
| (4) | Drive monitoring | Real-tme display of speed, torque, load rate, and deviation of each axis servo motor. |
| (5) | Internal monitoring | Real-time display of internal I/O status. |
Use (1) or (2) to switch the IO display, and the front light is on to indicate that the signal is on.
3.5.2 Drive monitoring
Real-time values
| No | Name | Function |
|---|---|---|
| (1) | Speed (rpm/min) | Real-time display of the running speed of each axis. |
| (2) | Deviation (P) | Real-time display of deviations in each axis. |
| (3) | Torque (%) | Real-time percentage display of torque for each axis. The instantangeous torque of the servo motor can reach up to 300% of the rated torque. |
| (4) | Load factor | Real-time display of the operating load factor of each axis. (100% max) |
| (5) | Resilience resistance rate | Real-time display of the load rate of respawn resistance. |
Maximum
| No | Name | Function |
|---|---|---|
| (1) | Forward Maximum Speed | A record of the maximum speed of each axis as it moves in the positive direction. |
| (2) | Negative maximum speed | A record of the maximum speed of each axis moving in a negative direction. |
| (3) | Positive maximum deviation | Records the maximum deviation of each axis in the positive direction. |
| (4) | Negative maximum deviation | A record of the maximum deviation of each axis in the negative direction. |
| (5) | Forward maximum torque | A record of the maximum torque of each axis as it moves in the positive direction. |
| (6) | Negative maximum torque | A record of the maximum toruqe of each axis when it moves in the negative direction. |
| (7) | Reset | The maximum value previously recorded is cleared. |
Waveform
| No. | Name | Function |
|---|---|---|
| (1) | Axis selection | Click to select the axis to display. |
| (2) | Torque (%) | The blue waveform curve shows the change in torque. The instantaneous torque of the servo motor can reach up to 300% of the rated torque. |
| (3) | Speed(rpm/min) | The red waveform curve shows the change in velocity. |
| (4) | Start | After selecting the (1) axis, click "Start" to start the waveform sampling. |
| (5) | Stop | Stop waveform sampling |
| (6) | The waveform displays the scale. | Click "+" and "-" to zoom in and out of the displayed waveform. |
3.5.3 Internal Monitor
"Internal monitoring" refers to the monitoring of the ON/OFF of the internal flag position of the controller, which is divided into 5 blank *2 units, a total of 10 areas, and the switching between bank and unit is completed through (1) and (2).
SW6710DS-20
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1025 | 840 | 0 | 0 | 1000 | 475 | 525 | 1750 | 2780 | 1610 | 1930 | 8kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Quick Changer | 7.Y00175 | QCS-G100 | 1 |
| Sprue Gripper | 8.Y00050 | GR12-12CP | 1 |
| Plugs for Profile | 4.Y00069 | PEP2518 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00194 | SMBA-2525T | 6 |
| Extruded Profile | 4.Y00455 | PEP2518-1000 | 2 |
| Vacuum Cups VS2 Series | 1.Y03085 | VS2-SA11 | 6 |
| Vacuum Cup Fitting | 7.Y00703 | VM-02-G18 | 6 |
| Rotative Suspensions | 8.Y00061 | VFR1421-G18 | 6 |
| Mounting Bracket | 7.Y00200 | SMBE1-1440T | 6 |
| Connector | 1.Y02510 | APF-M5 | 2 |
| Side Manifold Block | 7.Y00157 | SMB-06M5 | 2 |
| L-Type Threaded HOse Fitting | 1.Y02722 | APL6-01 | 8 |
| Straight Threaded Hose Fitting | 1.Y02725 | APC6-01 | 6 |
How is the SWITEK IML System for 2 Cavities Butter Box with 2 Lables Designed?
IML Containers with 2 lables will provide more space for the dairy products producers to design their pattern and provide more detailed description of their products, but with one more label it'll make the design of the IML system much more complex. How would be the two labels to be put into the mold and what would be the recommendation of such an IML system?
SWITEK has both solutions of 2 cavities IML solutions for oval shpe box and 4 cavities IML solutions for round cups with 2 labels. The difference of the 2 labels IML solutions of wrap + bottom labeling will request more space for the magazine layout design. Both the labels would be put into the cavities at the movable part of the platen with the parts to be picked from the fixed part of the platen.
Since the structure of the magazine for the IML containers with two labels is much more complex than that of wrap labeling only, the best solution is to have a turn-key IML solutions from SWITEK Automation so we can have the robot and the injection mould well tested together before delivery to ensure that the system which you received is ready to work. For more details about a turn-key IML solutions please contact Adams from SWITEK Automation, you're personal advisor of IML Soutions integration.
