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+86 186 5927 5869
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Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics
The "Monitor" which we're discussing here is where you'll have a clear understanding of the working stituation of the robotic arm. In monitor page you can check the signal of the robotic arm, the EOAT, the injection molding machine and the working status of the servo motor and the control system of the IML robot for a fast diagnose of the broken point of the system.
Click 
icon, the following page pops up the monitoring page:
| No | Name | Function |
|---|---|---|
| (1) | Robot/Jig/IMM | IO displays the category, click to quickly switch to the corresponding signal page. |
| (2) | Page | Click to switch to the I/O page |
| (3) | IO display | Real-time ON/OFF display of all current input and output points. |
| (4) | Drive monitoring | Real-tme display of speed, torque, load rate, and deviation of each axis servo motor. |
| (5) | Internal monitoring | Real-time display of internal I/O status. |
Use (1) or (2) to switch the IO display, and the front light is on to indicate that the signal is on.
3.5.2 Drive monitoring
Real-time values
| No | Name | Function |
|---|---|---|
| (1) | Speed (rpm/min) | Real-time display of the running speed of each axis. |
| (2) | Deviation (P) | Real-time display of deviations in each axis. |
| (3) | Torque (%) | Real-time percentage display of torque for each axis. The instantangeous torque of the servo motor can reach up to 300% of the rated torque. |
| (4) | Load factor | Real-time display of the operating load factor of each axis. (100% max) |
| (5) | Resilience resistance rate | Real-time display of the load rate of respawn resistance. |
Maximum
| No | Name | Function |
|---|---|---|
| (1) | Forward Maximum Speed | A record of the maximum speed of each axis as it moves in the positive direction. |
| (2) | Negative maximum speed | A record of the maximum speed of each axis moving in a negative direction. |
| (3) | Positive maximum deviation | Records the maximum deviation of each axis in the positive direction. |
| (4) | Negative maximum deviation | A record of the maximum deviation of each axis in the negative direction. |
| (5) | Forward maximum torque | A record of the maximum torque of each axis as it moves in the positive direction. |
| (6) | Negative maximum torque | A record of the maximum toruqe of each axis when it moves in the negative direction. |
| (7) | Reset | The maximum value previously recorded is cleared. |
Waveform
| No. | Name | Function |
|---|---|---|
| (1) | Axis selection | Click to select the axis to display. |
| (2) | Torque (%) | The blue waveform curve shows the change in torque. The instantaneous torque of the servo motor can reach up to 300% of the rated torque. |
| (3) | Speed(rpm/min) | The red waveform curve shows the change in velocity. |
| (4) | Start | After selecting the (1) axis, click "Start" to start the waveform sampling. |
| (5) | Stop | Stop waveform sampling |
| (6) | The waveform displays the scale. | Click "+" and "-" to zoom in and out of the displayed waveform. |
3.5.3 Internal Monitor
"Internal monitoring" refers to the monitoring of the ON/OFF of the internal flag position of the controller, which is divided into 5 blank *2 units, a total of 10 areas, and the switching between bank and unit is completed through (1) and (2).
SW818
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 190 | 190 | 0 | 0 | 400 | 0 | 0 | 2100 | 2730 | 2410 | 1720 | 5kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Sus Tube | 4.Y00021 | PST12-1500 | 2 |
| Air Nipper | 1.Y00004 | GT-NY25 | 2 |
| Straight Blades for Plastic | 1.Y00037 | NY25AJ | 2 |
| Fixing Block | 7.Y00633 | SCE2-25 | 2 |
| Tube Plugs | 1.Y03638 | PST12-1500 | 11 |
| Cross Connector | 7.Y00027 | SMBT-2012 | 2 |
| Access Robot Bracket | 7.Y00002 | SMBH1-12M6 | 6 |
| L-Type Thread Hose Fitting | 1.Y02809 | APL6-M5 | 3 |
| Slide Bracket | 7.Y00004 | SCF4-1240W16 | 7 |
| Slide Bracket | 7.Y00001 | SMBS-12T16 | 7 |
| Sprue Gripper | 8.Y00091 | GR12-12-CN | 1 |
| Cross Connector | 7.Y00020 | SMBT-1212 | 1 |
Why is SWITEK SW7112DS the Best Picking Robot for HMD368M8-SPV?
HMD368M8-SPV is the 5th generation of high speed injection molding machine by Ningbo Hwamda Machinery Co., Ltd. Which is one of the best buy injection molding machines among the producer of thin-wall containers with excellent injection speed, injection precision and competitive price. The clampling force of the HMD SPV series injection molding machine ranging from 2700Kn to 530Kn of which is the most popular injection molding machine for thin-wall containers, say 500ml cups from 4 cavities ~ 16 cavities. So, for a new thin-wall containers producer, how to choose a robot for HMD SPV series of high speed injection molding machine?
As a high speed injection molding machine, the buyers of HMD368M8-SPV mostly would be the producer of thin-wall containers of which the injection cycle time would be around 4~7s and the weight of the parts would not be much. In this case it'll request that the robot must be a high speed one. That's why we recommend SW7112DS, the high speed 3 axis injection robot by SWITEK Automation.
As a high speed 3 axis servo injection robot custom made for the thin-wall containers, the dry cycle time of SW7112DS was reduced to 3.3s only with an in minimum in mold time of 0.7s for box picking. With minor adjustment of the strokes, it's suitable for injection molding machine with clamping force from 150T ~ 550T, perfectly match the picking and stacking application of the HMD SPV series high speed injection molding machine.
For more information about SWITEK high speed robot SW7112DS please, contact Adams from SWITEK for a professional advisory about how to select a robot for your injection molding project.
