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SWITEK IML Robot Operating Instruction -- 3.5 Monitor

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.5 Monitor

Abstract

The "Monitor" which we're discussing here is where you'll have a clear understanding of the working stituation of the robotic arm. In monitor page you can check the signal of the robotic arm, the EOAT, the injection molding machine and the working status of the servo motor and the control system of the IML robot for a fast diagnose of the broken point of the system.

Click iml robot controller icon, the following page pops up the monitoring page:

iml robot controller
No Name Function
(1) Robot/Jig/IMM IO displays the category, click to quickly switch to the corresponding signal page.
(2) Page Click to switch to the I/O page
(3) IO display Real-time ON/OFF display of all current input and output points.
(4) Drive monitoring Real-tme display of speed, torque, load rate, and deviation of each axis servo motor.
(5) Internal monitoring Real-time display of internal I/O status.

Use (1) or (2) to switch the IO display, and the front light is on to indicate that the signal is on.

3.5.2 Drive monitoring

Real-time values

iml robot controller
No Name Function
(1) Speed (rpm/min) Real-time display of the running speed of each axis.
(2) Deviation (P) Real-time display of deviations in each axis.
(3) Torque (%) Real-time percentage display of torque for each axis. The instantangeous torque of the servo motor can reach up to 300% of the rated torque.
(4) Load factor Real-time display of the operating load factor of each axis. (100% max)
(5) Resilience resistance rate Real-time display of the load rate of respawn resistance.

Maximum

iml robot controller
No Name Function
(1) Forward Maximum Speed A record of the maximum speed of each axis as it moves in the positive direction.
(2) Negative maximum speed A record of the maximum speed of each axis moving in a negative direction.
(3) Positive maximum deviation Records the maximum deviation of each axis in the positive direction.
(4) Negative maximum deviation A record of the maximum deviation of each axis in the negative direction.
(5) Forward maximum torque A record of the maximum torque of each axis as it moves in the positive direction.
(6) Negative maximum torque A record of the maximum toruqe of each axis when it moves in the negative direction.
(7) Reset The maximum value previously recorded is cleared.

Waveform

iml robot controller
No. Name Function
(1) Axis selection Click to select the axis to display.
(2) Torque (%) The blue waveform curve shows the change in torque. The instantaneous torque of the servo motor can reach up to 300% of the rated torque.
(3) Speed(rpm/min) The red waveform curve shows the change in velocity.
(4) Start After selecting the (1) axis, click "Start" to start the waveform sampling.
(5) Stop Stop waveform sampling
(6) The waveform displays the scale. Click "+" and "-" to zoom in and out of the displayed waveform.

3.5.3 Internal Monitor

iml robot controller

"Internal monitoring" refers to the monitoring of the ON/OFF of the internal flag position of the controller, which is divided into 5 blank *2 units, a total of 10 areas, and the switching between bank and unit is completed through (1) and (2).


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6715D

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1900 734 450 1150 1500 450 1050 2300 3120 2350 2400 15kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Car Threshold Strip Picking EOAT

One Cavity Car Threshold Strip Picking EOAT

Product Descriptions


Q & A About Robotic Arms and Injection Automation

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution


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