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SWITEK IML Robot Operating Instruction -- 3.5 Monitor

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 3.5 Monitor

Abstract

The "Monitor" which we're discussing here is where you'll have a clear understanding of the working stituation of the robotic arm. In monitor page you can check the signal of the robotic arm, the EOAT, the injection molding machine and the working status of the servo motor and the control system of the IML robot for a fast diagnose of the broken point of the system.

Click iml robot controller icon, the following page pops up the monitoring page:

iml robot controller
No Name Function
(1) Robot/Jig/IMM IO displays the category, click to quickly switch to the corresponding signal page.
(2) Page Click to switch to the I/O page
(3) IO display Real-time ON/OFF display of all current input and output points.
(4) Drive monitoring Real-tme display of speed, torque, load rate, and deviation of each axis servo motor.
(5) Internal monitoring Real-time display of internal I/O status.

Use (1) or (2) to switch the IO display, and the front light is on to indicate that the signal is on.

3.5.2 Drive monitoring

Real-time values

iml robot controller
No Name Function
(1) Speed (rpm/min) Real-time display of the running speed of each axis.
(2) Deviation (P) Real-time display of deviations in each axis.
(3) Torque (%) Real-time percentage display of torque for each axis. The instantangeous torque of the servo motor can reach up to 300% of the rated torque.
(4) Load factor Real-time display of the operating load factor of each axis. (100% max)
(5) Resilience resistance rate Real-time display of the load rate of respawn resistance.

Maximum

iml robot controller
No Name Function
(1) Forward Maximum Speed A record of the maximum speed of each axis as it moves in the positive direction.
(2) Negative maximum speed A record of the maximum speed of each axis moving in a negative direction.
(3) Positive maximum deviation Records the maximum deviation of each axis in the positive direction.
(4) Negative maximum deviation A record of the maximum deviation of each axis in the negative direction.
(5) Forward maximum torque A record of the maximum torque of each axis as it moves in the positive direction.
(6) Negative maximum torque A record of the maximum toruqe of each axis when it moves in the negative direction.
(7) Reset The maximum value previously recorded is cleared.

Waveform

iml robot controller
No. Name Function
(1) Axis selection Click to select the axis to display.
(2) Torque (%) The blue waveform curve shows the change in torque. The instantaneous torque of the servo motor can reach up to 300% of the rated torque.
(3) Speed(rpm/min) The red waveform curve shows the change in velocity.
(4) Start After selecting the (1) axis, click "Start" to start the waveform sampling.
(5) Stop Stop waveform sampling
(6) The waveform displays the scale. Click "+" and "-" to zoom in and out of the displayed waveform.

3.5.3 Internal Monitor

iml robot controller

"Internal monitoring" refers to the monitoring of the ON/OFF of the internal flag position of the controller, which is divided into 5 blank *2 units, a total of 10 areas, and the switching between bank and unit is completed through (1) and (2).


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
980 640 165 645 1000 235 765 1700 2640 1500 1930 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

What's the advantage of SWITEK SW8 Series IML Robot?

Since unveiled in Chinaplas 2010, the SW8 Series of IML robot by SWITEK Automation had been continuously optimized for the production of various IML parts with different cycle time by matching different injection molding machines. The target of SWITEK is to make a series of IML robots which are efficient buy price smart for samll and medium size IML container producer. With this idealogy, the SW8 Series IML robot has the advantages below:


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