An IML label is a specially designed label made from the same manterial of the IML parts to be inserted into the mold and injected as a uniformed IML containers. By now the most widely used IML labels are IML labels for PP containers, which is the universal material for IML containers from the small size IML Yogurt cups to the large size containers like 20L paint buckets.
The Structure of the IML Labels
3 Layers IML Labels
4 Layers IML Labels
Above are the two basic structure of the IML labels which you can see how is it different from the other labels. Generally an IML label is laminated of 3~4 layers structure which will have a PP film or adhersive layer to laminate the label and the plastic parts to make it a uniformed parts; a printing layer where the pattern of the container is printed; and a protecting film on the top of the printing layer to protect the pattern from been damaged.
How Many Different Types of IML Lables Are There Available in the Market?With the advancement of the IML technology, new materials and technologies are introduced into the production of the IML label. In China the IML label producers will supply a varieties of IML label products according to the design of and budget of the parts which will include:
The static charger is now a standard unit in about 99% of the IML system. For example, all the SWITEK SW8 series of high performance IML robot will have a SIMCO ION static charger installed. After the label picked from the magazine of the IML system and wrapped on the mandrel with vacuum, the static charger will have the IML label static charged after approaching the mold cavity by a static voltage 1~20kv, and the IML label would be sticked to the mold cavities after the vacuum released and be prepared for IML injection molding.
In summary, the particularity of the IML label is it's a label of plastic, the IML labe can be static charged, the IML label is made from different layers and the IML label is suitable for injection molding to be melted as a uniformed parts of the containers.
SW6308D-20
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 740 | 640 | 140 | 415 | 800 | 235 | 565 | 1350 | 2320 | 1500 | 1460 | 3kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Sus Tube | 4.Y00021 | PST12-1500 | 2 |
| Air Nipper | 1.Y00004 | GT-NY25 | 2 |
| Straight Blades for Plastic | 1.Y00037 | NY25AJ | 2 |
| Fixing Block | 7.Y00633 | SCE2-25 | 2 |
| Tube Plugs | 1.Y03638 | PST12-1500 | 11 |
| Cross Connector | 7.Y00027 | SMBT-2012 | 2 |
| Access Robot Bracket | 7.Y00002 | SMBH1-12M6 | 6 |
| L-Type Thread Hose Fitting | 1.Y02809 | APL6-M5 | 3 |
| Slide Bracket | 7.Y00004 | SCF4-1240W16 | 7 |
| Slide Bracket | 7.Y00001 | SMBS-12T16 | 7 |
| Sprue Gripper | 8.Y00091 | GR12-12-CN | 1 |
| Cross Connector | 7.Y00020 | SMBT-1212 | 1 |
What's the advantage of a double arms robot top entry IML system for lids?
IML lids is now a business of billions of US dollar around the world especially as the package of dairy products. But as an easiest IML products to produce, IML lids is one of the most price sensitive products in the market. A smaller budget in facility investment and easier operating will no doubt help the IML lids producer to reduce their production and will be able to react faster to the market change.
For IML lids for small and medium size containers to be produced in injection molding machine around 350T, the cost of a double arms top entry IML system would be about one 2/3 against a side entry IML robot with similiar productivity. And since the robot is to be installed to the top of the injection molding machine, it'll occupy less floor space and maximize the the floor occupation of your working place. And as a top entry IML system it'll provide more flexibility to have the parts either dropped to the operator side or the non-operator side.