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What's an IML Label and How is it Different from the other Label?

iml label

TURN-KEY IML SOLUTIONS

What's an IML Label and How is it Different from the other Label?

An IML label is a specially designed label made from the same manterial of the IML parts to be inserted into the mold and injected as a uniformed IML containers. By now the most widely used IML labels are IML labels for PP containers, which is the universal material for IML containers from the small size IML Yogurt cups to the large size containers like 20L paint buckets.

The Structure of the IML Labels
IML Label

3 Layers IML Labels

IML Label

4 Layers IML Labels

Above are the two basic structure of the IML labels which you can see how is it different from the other labels. Generally an IML label is laminated of 3~4 layers structure which will have a PP film or adhersive layer to laminate the label and the plastic parts to make it a uniformed parts; a printing layer where the pattern of the container is printed; and a protecting film on the top of the printing layer to protect the pattern from been damaged.

How Many Different Types of IML Lables Are There Available in the Market?

With the advancement of the IML technology, new materials and technologies are introduced into the production of the IML label. In China the IML label producers will supply a varieties of IML label products according to the design of and budget of the parts which will include:

  • Orange Peel IML Label: Which is a universal IML label for a variety of IML containers such as IML Yogurt cups, beverage cups etc.
  • Glossy IML Label: This type of IML label has a shinning looking, which would be attractive to the kids and young people.
  • Matt IML Label: This type of IML label will help to produce a premium looking of the IML containers.
  • Shinny Metallic IML Label: This type of IML label will produce a shinning metal looking, it's one of the most popular IML label among the paint producers for large size paint buckets 15L/20L/33L etc.
  • Matt Metallic IML Label: This is another type of metallic label which will produce a premium matt metallic looking.
  • Glitter IML Label: The glitter IML label can produce a shinning neon lamp looking and is one of the most popular for young girls and kids oriented products IML container production.
  • Shinny Transparent IML Label: This is the IML label which the consumer can see in details what's inside the cups, it's one of the best love IML labels for cups of new "Juice Tea" wich is a mixture of fruit slice, milk, tea and other ingrediants.
  • Matt Transparent IML Label: This is another kind of transparent label but matt to produce a premium looking of the beverage cups.

How is the IML Label Sticked to the Mold Cavities During Injection Molding Process?
IML Robot Structure

The static charger is now a standard unit in about 99% of the IML system. For example, all the SWITEK SW8 series of high performance IML robot will have a SIMCO ION static charger installed. After the label picked from the magazine of the IML system and wrapped on the mandrel with vacuum, the static charger will have the IML label static charged after approaching the mold cavity by a static voltage 1~20kv, and the IML label would be sticked to the mold cavities after the vacuum released and be prepared for IML injection molding.

In summary, the particularity of the IML label is it's a label of plastic, the IML labe can be static charged, the IML label is made from different layers and the IML label is suitable for injection molding to be melted as a uniformed parts of the containers.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 1025 250 590 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.


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