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+86 186 5927 5869
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Subscrib to Us
Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics
The pendant of the IML robot provide an easy to operating HMI (Human Machine Interface) for the operators of the IML robot to start the system, programming or diagnose of the IML system. Here in this chapter we'll help you to have a better understanding of the IML robot control box and the function of each part of the pantant.
Front Side:
Back Side:
| No. | Name | Functions |
|---|---|---|
| 1 | Selection of operating mode | Toggle origin/manual/automatic mode |
| 2 | Display of the operating status |
|
| 3 | Emergency stop switch | Emergency stop of Take-out robot. To release the emergency stop, rotate the key along the clockwise direction. |
| 4 | Start/stop button | Start/pause operation of automatic operation. |
| 5 | Axis action key | With the safety switch, the five axes can be moved in the positive and negative directions. |
| 6 | Cylinder action key | With the safety switch, the cylinder action is controlled. |
| 7 | USB Interface | Communication interface for data upload and download on the teach pendant. |
| 8 | Safety switch | In the process of manual operation, if this key is pressed down, the actions of all manual action key can be executed. |
TSM-1000P:
Detailed wiring description:
CN501:
| PIN | Label | Name | Note |
|---|---|---|---|
| 1 | X00 | M-arm up signal | Wiring to TIO-A |
| 2 | X07 | S-arm up signal | Wiring to TIO-A (short when Tri-axis) |
| 3 | X18 | Placing zone | Wiring to TIO-A |
| 4 | 24G | 24G | No wiring |
| 5 | 24G | 24G | |
| 6 | 24G | 24G | |
| 7 | 24G | 24G | |
| 8 | 24G | 24G |
CN502:
| PIN | Label | Name | Note |
|---|---|---|---|
| 1 | RY2 | Relay output (not used) | not used |
| 2 | 24V | 24V | Connect power L+ |
| 3 | 24G | 24G | |
| 4 | 24G | 24G | Connect power L- |
CN503:
| PIN | Label | Name | Note |
|---|---|---|---|
| 1 | MP_ON_1 | Servo on | Connect the I/O port on the controller (MOT) |
| 2 | EMS_1 | EMS Signal output | |
| 3 | EMS_SW_1 | EMS Signal input | |
| 4 | MP_ON_2 | Contactor servo on | |
| 5 | EMS_2 | EMS signal output | |
| 6 | EMS_SW_2 | EMS Signal input |
TB501:
| PIN | Label | Name | Note |
|---|---|---|---|
| 1 | EMS OUT1 | Take-out machine EMS output 1 | Connect cable line 23 (the line connected with the injection molding machine) |
| 2 | EMS OUT2 | Take-out machine EMS output 2 | Connect cable line 24 |
| 3 | Y35 | Enable MLD close | Connect PIN 2 in CN302 on the PIO |
| 4 | Y35 | Enable MLD close | Connect PIN6 in CN302 on the PIO |
| 5 | Y35 | Enable MLD close | Connect cable line 10 |
| 6 | Y35 | Enable MLD close | Connect cable line 11 |
| 7 | EMSIN_1(24V) | Outer EMS signal input 1 | Please connect PIN7 and PIN8 when not using the external emergency stop signal. |
| 8 | EMSIN1_1 | Outer EMS signal input 1 | |
| 9 | EMSIN1_2 | Outer EMS signal input 2 | Please connect PIN9 and PIN10 when not using the external emergency stop signal. |
| 10 | EMSIN1_2 | Outer EMS signal input 2 | |
| 11 | EMSIN1_3 | Outer EMS signal input 3 | Please connect PIN11 and PIN12 when not using the external emergency stop signal |
| 12 | EMSIN1_3 (24G) | Outer EMS signal input 3 |
SW6710D-20
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1025 | 1025 | 250 | 590 | 1000 | 475 | 525 | 1750 | 2780 | 1610 | 1930 | 8kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Extruded Profiles | 4.Y00052 | PEP4040-1000 | 2 |
| Plugs for Profile | 4.Y00072 | PEP4040 | 4 |
| Extruded Profiles | 4.Y000481 | PEP2525-1500 | 2 |
| Extruded Profiles | 4.Y00481 | PEP2525-1000 | 1 |
| Plugs for Profile | 4.Y00070 | PEP2525 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00356-T | SMBA-2540T | 10 |
| Pneumatic Needle Gripper | 8.Y00025 | GN2010 | 14 |
| Mounting Bracket | 7.Y00308-T | SMBE2-2060T | 14 |
| Mounting Bracket | 7.Y00309-T | SMBE2-3060T | 1 |
Why it's not recommended to have an IML solution with more than 4 cavities for containers which request a wrap+bottom labeling?
For an IML container which request a wrap + bottom labeling will need 2 labels and request a reverse injection technology. With two labels means that there would be 2 sets of magazines and mandrel to stock and pick the labels for the containers. A four cavities design of the mold there would be sufficient space in the IML robot to fit in the extra magazines, but for more cavities mold design the size of the magazine will exceed the limit of the IML robot and will reduce the efficiency of the robot. It would not be an ideal solutions for Wrap + Bottom IML Solutions
