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SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

Abstract

The pendant of the IML robot provide an easy to operating HMI (Human Machine Interface) for the operators of the IML robot to start the system, programming or diagnose of the IML system. Here in this chapter we'll help you to have a better understanding of the IML robot control box and the function of each part of the pantant.

1.1. Handheld Instructions

Front Side:

iml robot controller

Back Side:

iml robot controller
No. Name Functions
1 Selection of operating mode Toggle origin/manual/automatic mode
2 Display of the operating status
  • POWER: Power indicator light;
  • AUTO: Automatic running status;
  • OPEN.E: The signal of the mold opening is completed;
  • A.CLOSE: The signal of Mold closure is allowed;
3 Emergency stop switch Emergency stop of Take-out robot.
To release the emergency stop, rotate the key along the clockwise direction.
4 Start/stop button Start/pause operation of automatic operation.
5 Axis action key With the safety switch, the five axes can be moved in the positive and negative directions.
6 Cylinder action key With the safety switch, the cylinder action is controlled.
7 USB Interface Communication interface for data upload and download on the teach pendant.
8 Safety switch In the process of manual operation, if this key is pressed down, the actions of all manual action key can be executed.
1.2. Controller Panel Figure

TSM-1000P:

iml robot controller
  1. Power Input Connector (DC24V)
  2. Status Display LED
  3. 3G PENDANT Port
  4. ETHERNET Port2
  5. USB Port
  6. TS-Link Port
  7. EMS Board Port
  8. Pendant Port
  9. Axis Power Input Connector (DC24V)
  10. AX1-5: Serov I/F Port; Tri-axis specification not equipped with AX4-5
1.3. EMS-IL (Emergency Stop) board and I/O description
iml robot controller

Detailed wiring description:

CN501:

PIN Label Name Note
1 X00 M-arm up signal Wiring to TIO-A
2 X07 S-arm up signal Wiring to TIO-A (short when Tri-axis)
3 X18 Placing zone Wiring to TIO-A
4 24G 24G No wiring
5 24G 24G
6 24G 24G
7 24G 24G
8 24G 24G

CN502:

PIN Label Name Note
1 RY2 Relay output (not used) not used
2 24V 24V Connect power L+
3 24G 24G
4 24G 24G Connect power L-

CN503:

PIN Label Name Note
1 MP_ON_1 Servo on Connect the I/O port on the controller (MOT)
2 EMS_1 EMS Signal output
3 EMS_SW_1 EMS Signal input
4 MP_ON_2 Contactor servo on
5 EMS_2 EMS signal output
6 EMS_SW_2 EMS Signal input

TB501:

PIN Label Name Note
1 EMS OUT1 Take-out machine EMS output 1 Connect cable line 23 (the line connected with the injection molding machine)
2 EMS OUT2 Take-out machine EMS output 2 Connect cable line 24
3 Y35 Enable MLD close Connect PIN 2 in CN302 on the PIO
4 Y35 Enable MLD close Connect PIN6 in CN302 on the PIO
5 Y35 Enable MLD close Connect cable line 10
6 Y35 Enable MLD close Connect cable line 11
7 EMSIN_1(24V) Outer EMS signal input 1 Please connect PIN7 and PIN8 when not using the external emergency stop signal.
8 EMSIN1_1 Outer EMS signal input 1
9 EMSIN1_2 Outer EMS signal input 2 Please connect PIN9 and PIN10 when not using the external emergency stop signal.
10 EMSIN1_2 Outer EMS signal input 2
11 EMSIN1_3 Outer EMS signal input 3 Please connect PIN11 and PIN12 when not using the external emergency stop signal
12 EMSIN1_3 (24G) Outer EMS signal input 3


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?

FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?

injection robot

3 Axis Servo Injection Robot for LK FA1200

As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.

SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.

Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.


Email: sales06@switek.biz

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