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SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

Abstract

The pendant of the IML robot provide an easy to operating HMI (Human Machine Interface) for the operators of the IML robot to start the system, programming or diagnose of the IML system. Here in this chapter we'll help you to have a better understanding of the IML robot control box and the function of each part of the pantant.

1.1. Handheld Instructions

Front Side:

iml robot controller

Back Side:

iml robot controller
No. Name Functions
1 Selection of operating mode Toggle origin/manual/automatic mode
2 Display of the operating status
  • POWER: Power indicator light;
  • AUTO: Automatic running status;
  • OPEN.E: The signal of the mold opening is completed;
  • A.CLOSE: The signal of Mold closure is allowed;
3 Emergency stop switch Emergency stop of Take-out robot.
To release the emergency stop, rotate the key along the clockwise direction.
4 Start/stop button Start/pause operation of automatic operation.
5 Axis action key With the safety switch, the five axes can be moved in the positive and negative directions.
6 Cylinder action key With the safety switch, the cylinder action is controlled.
7 USB Interface Communication interface for data upload and download on the teach pendant.
8 Safety switch In the process of manual operation, if this key is pressed down, the actions of all manual action key can be executed.
1.2. Controller Panel Figure

TSM-1000P:

iml robot controller
  1. Power Input Connector (DC24V)
  2. Status Display LED
  3. 3G PENDANT Port
  4. ETHERNET Port2
  5. USB Port
  6. TS-Link Port
  7. EMS Board Port
  8. Pendant Port
  9. Axis Power Input Connector (DC24V)
  10. AX1-5: Serov I/F Port; Tri-axis specification not equipped with AX4-5
1.3. EMS-IL (Emergency Stop) board and I/O description
iml robot controller

Detailed wiring description:

CN501:

PIN Label Name Note
1 X00 M-arm up signal Wiring to TIO-A
2 X07 S-arm up signal Wiring to TIO-A (short when Tri-axis)
3 X18 Placing zone Wiring to TIO-A
4 24G 24G No wiring
5 24G 24G
6 24G 24G
7 24G 24G
8 24G 24G

CN502:

PIN Label Name Note
1 RY2 Relay output (not used) not used
2 24V 24V Connect power L+
3 24G 24G
4 24G 24G Connect power L-

CN503:

PIN Label Name Note
1 MP_ON_1 Servo on Connect the I/O port on the controller (MOT)
2 EMS_1 EMS Signal output
3 EMS_SW_1 EMS Signal input
4 MP_ON_2 Contactor servo on
5 EMS_2 EMS signal output
6 EMS_SW_2 EMS Signal input

TB501:

PIN Label Name Note
1 EMS OUT1 Take-out machine EMS output 1 Connect cable line 23 (the line connected with the injection molding machine)
2 EMS OUT2 Take-out machine EMS output 2 Connect cable line 24
3 Y35 Enable MLD close Connect PIN 2 in CN302 on the PIO
4 Y35 Enable MLD close Connect PIN6 in CN302 on the PIO
5 Y35 Enable MLD close Connect cable line 10
6 Y35 Enable MLD close Connect cable line 11
7 EMSIN_1(24V) Outer EMS signal input 1 Please connect PIN7 and PIN8 when not using the external emergency stop signal.
8 EMSIN1_1 Outer EMS signal input 1
9 EMSIN1_2 Outer EMS signal input 2 Please connect PIN9 and PIN10 when not using the external emergency stop signal.
10 EMSIN1_2 Outer EMS signal input 2
11 EMSIN1_3 Outer EMS signal input 3 Please connect PIN11 and PIN12 when not using the external emergency stop signal
12 EMSIN1_3 (24G) Outer EMS signal input 3


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7730DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
2250 1720 0 0 3000 780 2220 4000 5050 3005 3440 75kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

For 20/33L Pails IML Prodcution, Which Injection Molding Machine Would Be the Best One for This IML Project?

For the IML production of 20/33L pails, HaiDa machinery, which was founded in 1992, has a special high precision injection molding machine HD700U specialized for the IML production of 20/33L IML pails. With a clamping force of 700T and enlarged opening stroke up to 1060mm, which enable it to IML produce a deeper pails.

As a mate to Haida HD700U, the largest IML Robot among the SW8 Series of SWITEK Automation SW850 provide a perfect side entry IML solutions for the IML production of 20/33L pails. The combination of Haida HD700U + SWITEK SW850 IML Robot will provide the IML pails producer a price smart pails IML Solutions.


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