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SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

High Performance Side Entry IML Robot

Keywords:IML Robot; IML Robot Operating; In Mold Labeling Robotics

SWITEK IML Robot Operating Instruction -- 1. Introduction of the Pandant HMI

Abstract

The pendant of the IML robot provide an easy to operating HMI (Human Machine Interface) for the operators of the IML robot to start the system, programming or diagnose of the IML system. Here in this chapter we'll help you to have a better understanding of the IML robot control box and the function of each part of the pantant.

1.1. Handheld Instructions

Front Side:

iml robot controller

Back Side:

iml robot controller
No. Name Functions
1 Selection of operating mode Toggle origin/manual/automatic mode
2 Display of the operating status
  • POWER: Power indicator light;
  • AUTO: Automatic running status;
  • OPEN.E: The signal of the mold opening is completed;
  • A.CLOSE: The signal of Mold closure is allowed;
3 Emergency stop switch Emergency stop of Take-out robot.
To release the emergency stop, rotate the key along the clockwise direction.
4 Start/stop button Start/pause operation of automatic operation.
5 Axis action key With the safety switch, the five axes can be moved in the positive and negative directions.
6 Cylinder action key With the safety switch, the cylinder action is controlled.
7 USB Interface Communication interface for data upload and download on the teach pendant.
8 Safety switch In the process of manual operation, if this key is pressed down, the actions of all manual action key can be executed.
1.2. Controller Panel Figure

TSM-1000P:

iml robot controller
  1. Power Input Connector (DC24V)
  2. Status Display LED
  3. 3G PENDANT Port
  4. ETHERNET Port2
  5. USB Port
  6. TS-Link Port
  7. EMS Board Port
  8. Pendant Port
  9. Axis Power Input Connector (DC24V)
  10. AX1-5: Serov I/F Port; Tri-axis specification not equipped with AX4-5
1.3. EMS-IL (Emergency Stop) board and I/O description
iml robot controller

Detailed wiring description:

CN501:

PIN Label Name Note
1 X00 M-arm up signal Wiring to TIO-A
2 X07 S-arm up signal Wiring to TIO-A (short when Tri-axis)
3 X18 Placing zone Wiring to TIO-A
4 24G 24G No wiring
5 24G 24G
6 24G 24G
7 24G 24G
8 24G 24G

CN502:

PIN Label Name Note
1 RY2 Relay output (not used) not used
2 24V 24V Connect power L+
3 24G 24G
4 24G 24G Connect power L-

CN503:

PIN Label Name Note
1 MP_ON_1 Servo on Connect the I/O port on the controller (MOT)
2 EMS_1 EMS Signal output
3 EMS_SW_1 EMS Signal input
4 MP_ON_2 Contactor servo on
5 EMS_2 EMS signal output
6 EMS_SW_2 EMS Signal input

TB501:

PIN Label Name Note
1 EMS OUT1 Take-out machine EMS output 1 Connect cable line 23 (the line connected with the injection molding machine)
2 EMS OUT2 Take-out machine EMS output 2 Connect cable line 24
3 Y35 Enable MLD close Connect PIN 2 in CN302 on the PIO
4 Y35 Enable MLD close Connect PIN6 in CN302 on the PIO
5 Y35 Enable MLD close Connect cable line 10
6 Y35 Enable MLD close Connect cable line 11
7 EMSIN_1(24V) Outer EMS signal input 1 Please connect PIN7 and PIN8 when not using the external emergency stop signal.
8 EMSIN1_1 Outer EMS signal input 1
9 EMSIN1_2 Outer EMS signal input 2 Please connect PIN9 and PIN10 when not using the external emergency stop signal.
10 EMSIN1_2 Outer EMS signal input 2
11 EMSIN1_3 Outer EMS signal input 3 Please connect PIN11 and PIN12 when not using the external emergency stop signal
12 EMSIN1_3 (24G) Outer EMS signal input 3


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710S

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
900 750 0 0 1000 420 580 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.biz

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