Why is LK FORZA-III Two-Platen Injection Molding Machine FA3000/33700 an Ideal Machine for Bumper Production?

The FORZA-III FA3000/33700 is a two-platen energy-saving servo injection moldign machine with clamping force of 30,000kN produced by LK machinery for the productionn of large size plastic parts. In car bumper production it has the advantages of:

• Space between tie-bars 2000 x 1800mm for larger size injection mould --
• Non-contact tie bars with the moving platent to provide excellent mold protection --
• Improved, light-weight materials and automated systems are reducing costs and streamlining process --
• Customization features to utilize precision technology to create quality pieces to exact specifications --

And the 3200mm mold opening stroke of the injection molding machine provide more space for the robotic arms to finish the complex picking process of a car bumper.

The Dimension of LK FORZA-III FA3000/33700 Two-platen Injection Molding Machine

The Dimension of the Mold Platen

Why to have a A/C Servo Robotic Arm to do the Car Bumper Picking?

The car bumper is a large size arc shape plastic parts with complex structure, which make the picking EOAT of the car bumper a complex system. Below a standard design of the car bumper EOAT design to show the complexity of the system.

The EOAT above shows that the picking of a car bumper is a co-working of a couple of suction cups and clippers. As the length of the EOAT for bumper picking would be more than 1meters, it'll request that EOAT is able the change the angle while have the car bumper moved out of the mold area. In this case a robotic arm with A/C servo posture will solve the problem of pkicking angle adjusting perfectly.

The SWITEK SW7730DS is a heavy duty 3 axis servo robotic arm with payload up to 75kg designed for injection molding machine from 1000~4000T. Equipped with A/C servo posture, it would be a perfect picking robotic arm for LK FORZA-III FA3000/33700 in production of car bumpers.

How is a Car Bumper Picked by a Robotic Arm with Servo Axis C from the Injection Molding Machine?

The picking robotic arms of the car bumper is SWITEK SW7730DS with servo C, which is an economic solution of a smaller car bumper injection molding. The optional servo axis A is for the car bumper injection molding system with limited space between the tie bars would be a perfect solutions of the car bumper picking.

What's Cutlery? The definition of Cutlery in Wikipedia is something includes any hand implement used in preparing, serving, and especially eating food in Western culture which also refered to as silverware, flatware or table ware. The Cutlery here are mainly refered to the disposable knife, spoons and forks made of plastic (PP or PS).

SWITEK cutlery auto-packing solutions are a series of injection automation automation system for the fast production of cutleries (Spoons, Forks, Knifes) with film packing (Singel pcs, multi-pcs bag packing, multi-pcs box packing etc. ) which is not only suitable for the production of both standard disposable cutliers but also for some special designed products like folded spoons and forks.

As an automation system, an efficient stable working cutlery auto-packing system will need the perfect matching of the injection molding machine, the mold, the automation system and the cooling system. It'll need a lot of discussion among the suppliers of the injection molding machine, the mold, the automation system and the cooling solutions providers from the system planning, a professional team of system integration would be a guarantee of the successful start up of the system.

Since the first cutlery packing system onshow Chinaplas 2011, SWITEK R&D team had been providing a turn-key solution of cutlery packing to clients around the world. With a turn-key cutlery packing solution, you'll receive a system of cutlery packing with all the facilities well tested before delivery and to ensure that the system received is a ready to work one.

For more tips about a cutlery auto-packing system please contact Adams from SWITEK automation, we'll have a team to work with you.