Injection Molding Machine for Car Bumper Production -- LK FORZA - III Two-Platen Energy Saving Servo Injection Molding Machine

Picking Robot for LK FORZA-III FA3000

FA3000/33700 -- LK FORZA-III Two-Platen Injection Molding Machine

Why is LK FORZA-III Two-Platen Injection Molding Machine FA3000/33700 an Ideal Machine for Bumper Production?

The FORZA-III FA3000/33700 is a two-platen energy-saving servo injection moldign machine with clamping force of 30,000kN produced by LK machinery for the productionn of large size plastic parts. In car bumper production it has the advantages of:

Space between tie-bars 2000 x 1800mm for larger size injection mould --
Non-contact tie bars with the moving platent to provide excellent mold protection --
Improved, light-weight materials and automated systems are reducing costs and streamlining process --
Customization features to utilize precision technology to create quality pieces to exact specifications --

And the 3200mm mold opening stroke of the injection molding machine provide more space for the robotic arms to finish the complex picking process of a car bumper.

The Dimension of LK FORZA-III FA3000/33700 Two-platen Injection Molding Machine

Unit: mm

A	B	C	D	E	F	G	H	I	J	K	L	M	N
4467	2271	2196	2019	2019	4100	3200	1597	2232	2280	2640	3808	2311	3500

The Dimension of the Mold Platen

Why to have a A/C Servo Robotic Arm to do the Car Bumper Picking?

The car bumper is a large size arc shape plastic parts with complex structure, which make the picking EOAT of the car bumper a complex system. Below a standard design of the car bumper EOAT design to show the complexity of the system.

The EOAT above shows that the picking of a car bumper is a co-working of a couple of suction cups and clippers. As the length of the EOAT for bumper picking would be more than 1meters, it'll request that EOAT is able the change the angle while have the car bumper moved out of the mold area. In this case a robotic arm with A/C servo posture will solve the problem of pkicking angle adjusting perfectly.

The SWITEK SW7730DS is a heavy duty 3 axis servo robotic arm with payload up to 75kg designed for injection molding machine from 1000~4000T. Equipped with A/C servo posture, it would be a perfect picking robotic arm for LK FORZA-III FA3000/33700 in production of car bumpers.

How is a Car Bumper Picked by a Robotic Arm with Servo Axis C from the Injection Molding Machine?

The picking robotic arms of the car bumper is SWITEK SW7730DS with servo C, which is an economic solution of a smaller car bumper injection molding. The optional servo axis A is for the car bumper injection molding system with limited space between the tie bars would be a perfect solutions of the car bumper picking.

Best Buy Robotic Arm for Injection Molding Machine

SW6710DS-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1025	840	0	0	1000	475	525	1750	2780	1610	1930	8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

This EOAT is for 2 Cavities Parts Picking;
The Parts Would be Picked with Vacuum Cup;
The Sprue Gripper is Included for Sprue Gate Gripping;
The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name	PN #	Model	Quantity
Quick Changer	7.Y00175	QCS-G100	1
Sprue Gripper	8.Y00050	GR12-12CP	1
Plugs for Profile	4.Y00069	PEP2518	10
Cross Mounting Bracket for Profiles	7.Y00194	SMBA-2525T	6
Extruded Profile	4.Y00455	PEP2518-1000	2
Vacuum Cups VS2 Series	1.Y03085	VS2-SA11	6
Vacuum Cup Fitting	7.Y00703	VM-02-G18	6
Rotative Suspensions	8.Y00061	VFR1421-G18	6
Mounting Bracket	7.Y00200	SMBE1-1440T	6
Connector	1.Y02510	APF-M5	2
Side Manifold Block	7.Y00157	SMB-06M5	2
L-Type Threaded HOse Fitting	1.Y02722	APL6-01	8
Straight Threaded Hose Fitting	1.Y02725	APC6-01	6

Q & A About Robotic Arms and Injection Automation

What's the Advantages of SWITEK Side Entry Forks Folding Robot SW818?

Foldable Forks is a disposable cutlery which was firstly introduced to the Chinese people with the instant noodle in year 1992. At that time the production of the foldable forks are still a high technology with the mold making technology controlled by the mold makers from outside China. The "Instant noodle" was still something luxiliary in China at that time.

64 Cavities Foldable Forks Picking & Folding Solutions

The first SWITEK side entry 64 cavities forks pick and folding robot was delivered in 2012 to the forks supplier of UNI-PRESIDENT in Indonesia with 4 robots delivered with the Husky injection molding machine. The advantages of SWITEKE side entry 64 cavities forks folding solutions include:

High Speed: With an in mold time of 1.6s and a total cycle time of 8.9s (Husky 450T high speed injection molding machine)
Easey Installation: The SWITEK side entry 64 cavities fork folding solution has the picking robot and the forks folding unit integrated as a side entry robot, which is easy for installation and maintenance.
Long Term Technical Support: With a team of 25 experienced service engineers, a lifelong technique support is guarantee for all the automation system delvired by SWITEK.

Other than the picking and folding of the forks, the new SWITEK 64 cavities forks folding system is ready to be integrated with a packing system to have each of the fork film sealed independently for a better guarantee of the food safety.

For more solutions of cutlery auto-packing please contact Adams from SWITEK to get a turn-key solutions of foldable forks production.