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Injection Molding Machine for Car Bumper Production -- LK FORZA - III Two-Platen Energy Saving Servo Injection Molding Machine

LK FORZAIII Two Platen injection molding machine
Picking Robot for LK FORZA-III FA3000

FA3000/33700 -- LK FORZA-III Two-Platen Injection Molding Machine

Why is LK FORZA-III Two-Platen Injection Molding Machine FA3000/33700 an Ideal Machine for Bumper Production?

The FORZA-III FA3000/33700 is a two-platen energy-saving servo injection moldign machine with clamping force of 30,000kN produced by LK machinery for the productionn of large size plastic parts. In car bumper production it has the advantages of:

And the 3200mm mold opening stroke of the injection molding machine provide more space for the robotic arms to finish the complex picking process of a car bumper.

The Dimension of LK FORZA-III FA3000/33700 Two-platen Injection Molding Machine

LK FORZAIII Two Platen injection molding machine

Unit: mm

A B C D E F G H I J K L M N
4467 2271 2196 2019 2019 4100 3200 1597 2232 2280 2640 3808 2311 3500

The Dimension of the Mold Platen

LK FORZAIII Two Platen injection molding machine
Why to have a A/C Servo Robotic Arm to do the Car Bumper Picking?

The car bumper is a large size arc shape plastic parts with complex structure, which make the picking EOAT of the car bumper a complex system. Below a standard design of the car bumper EOAT design to show the complexity of the system.

Car Bumper Picking EOAT
The EOAT above shows that the picking of a car bumper is a co-working of a couple of suction cups and clippers. As the length of the EOAT for bumper picking would be more than 1meters, it'll request that EOAT is able the change the angle while have the car bumper moved out of the mold area. In this case a robotic arm with A/C servo posture will solve the problem of pkicking angle adjusting perfectly.

The SWITEK SW7730DS is a heavy duty 3 axis servo robotic arm with payload up to 75kg designed for injection molding machine from 1000~4000T. Equipped with A/C servo posture, it would be a perfect picking robotic arm for LK FORZA-III FA3000/33700 in production of car bumpers.

How is a Car Bumper Picked by a Robotic Arm with Servo Axis C from the Injection Molding Machine?

The picking robotic arms of the car bumper is SWITEK SW7730DS with servo C, which is an economic solution of a smaller car bumper injection molding. The optional servo axis A is for the car bumper injection molding system with limited space between the tie bars would be a perfect solutions of the car bumper picking.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 805 0 0 1000 235 765 1650 2640 1500 1580 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

There's one IML lids project which has Demag Systec 350/720-1450 SP to do the injection production with a mold of 6 cavities. The injection cycle is 6~7s. Which IML robot to recommend?

SW833-19 is a high speed side entry IML robot designed by SWITEK for the production of both IML lids and containers for injection molding machine 150~380T. With modular design it has the advantage of easy parts switching, easy maintenance, is an excellent IML robot for Demag Systec 350/720-1450 SP.


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