Injection Molding Machine for Car Bumper Production -- LK FORZA - III Two-Platen Energy Saving Servo Injection Molding Machine

Picking Robot for LK FORZA-III FA3000

FA3000/33700 -- LK FORZA-III Two-Platen Injection Molding Machine

Why is LK FORZA-III Two-Platen Injection Molding Machine FA3000/33700 an Ideal Machine for Bumper Production?

The FORZA-III FA3000/33700 is a two-platen energy-saving servo injection moldign machine with clamping force of 30,000kN produced by LK machinery for the productionn of large size plastic parts. In car bumper production it has the advantages of:

Space between tie-bars 2000 x 1800mm for larger size injection mould --
Non-contact tie bars with the moving platent to provide excellent mold protection --
Improved, light-weight materials and automated systems are reducing costs and streamlining process --
Customization features to utilize precision technology to create quality pieces to exact specifications --

And the 3200mm mold opening stroke of the injection molding machine provide more space for the robotic arms to finish the complex picking process of a car bumper.

The Dimension of LK FORZA-III FA3000/33700 Two-platen Injection Molding Machine

Unit: mm

A	B	C	D	E	F	G	H	I	J	K	L	M	N
4467	2271	2196	2019	2019	4100	3200	1597	2232	2280	2640	3808	2311	3500

The Dimension of the Mold Platen

Why to have a A/C Servo Robotic Arm to do the Car Bumper Picking?

The car bumper is a large size arc shape plastic parts with complex structure, which make the picking EOAT of the car bumper a complex system. Below a standard design of the car bumper EOAT design to show the complexity of the system.

The EOAT above shows that the picking of a car bumper is a co-working of a couple of suction cups and clippers. As the length of the EOAT for bumper picking would be more than 1meters, it'll request that EOAT is able the change the angle while have the car bumper moved out of the mold area. In this case a robotic arm with A/C servo posture will solve the problem of pkicking angle adjusting perfectly.

The SWITEK SW7730DS is a heavy duty 3 axis servo robotic arm with payload up to 75kg designed for injection molding machine from 1000~4000T. Equipped with A/C servo posture, it would be a perfect picking robotic arm for LK FORZA-III FA3000/33700 in production of car bumpers.

How is a Car Bumper Picked by a Robotic Arm with Servo Axis C from the Injection Molding Machine?

The picking robotic arms of the car bumper is SWITEK SW7730DS with servo C, which is an economic solution of a smaller car bumper injection molding. The optional servo axis A is for the car bumper injection molding system with limited space between the tie bars would be a perfect solutions of the car bumper picking.

Best Buy Robotic Arm for Injection Molding Machine

SW7112DS

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
950	720	0	0	1200	425	775	1650	2710	1434	1780	5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Car Bumper Picking EOAT

One Cavity Car Bumper Picking EOAT

Product Descriptions

This EOAT is for One Cavity Car Bumper Picking;
EOAT Function: Car Bumper Picking;
Injection Molding Machine Clamping Force: 1800T;
Number of Runner: 14
The Gross Weight of the EOAT Seet is about 20kg.

Q & A About Robotic Arms and Injection Automation

What Would be an Economic Solutions for Plastic Faucet Production?

What Would be an Economic Solutions for Plastic Faucet Production?

Safe, reliable and easy for production make the PPR faucets getting more and more popular against its counter parts of which made from brass or other metal faucet product. To start a new pleastic faucets production project, what would be an economic configuration?

2 Cavities Faucet Injection Automation Solutions

To produce the plastic faucets economically, you can consider an automation solutions to reduce the man hours, and a two cavities solutions would keep the system economic in investment and easy for maintenance, the machineries for such a system will include:

Injection Molding Machine: As a small part, a 200 T servo injection molding machine would be sufficient for a 2 cavities solution. The machines to recommend would be the HD210L by Haida Machinery, MA2000 by Haitian Machinery, UN220A5 by Yizumi etc.
Injection Mold: A high quality injection molding mold would be the foundation of a successful project of faucet production.
Robot and Automation Solution: The key of a price smart investment is to produce the products efficiently with minimum man hours. For faucet production system we're here to recommend the SWITEK faucet core auto-insertion system which include the 3 axis servo robot SW6710DS, the EOAT for core picking and inserting, the parts picking, the working table for core and runner removing. With this solutions you can make your workshop of faucets production workshop an unmaned one.
Industrial Chiller: For industrial Chiller you can choose a small one for each of your injection molding machine or a centralized chilled water circulation system for the whole factory according to your budget. An excellent chilling water circulation will help to increase the productivity of the system and ensure the quality of the faucets produced.

Fore more information about the faucet and other pipe fittings injection automation solution please feel free to contact Adams from SWITEK to get a turn-key solutions of pipe fittings production.