High Speed Injection Molding Machine for 700ml Beverage Cups IML Production -- DKM-400H/HH

Turn-key IML Solutions

DKM-400H/HH-- DKM High Speed Injection Molding Machine

About the DKM High Speed Injection Molding Machine DKM-400H/HH

The DKM-400H/HH is the high speed hydraulic injection molding machine with a clamping force of 4000kN and injection speed 400mm/s designed for the high speed production of thin-wall containers with/without labeling by Sino Holdings Group Co., Ltd., the injection molding machine manufacturer established in 2007.

The Specification of DKM-400H/HH

INJECTION UNIT	UNIT	A	B	C
Screew Diameter	mm	60	65	72
Screw L/D Ratio	L/D	24	24	24
Shot Volume	cm³	890	1045	1282
Injection Weight	g	794	932	1144
Injection Pressure	Mpa	243	200	163
Injection Speed	mm/s	400
Injection Rate	cm³/s	848	995	1121
Plasticizing Rate (PS)	g/s	33.7	38.2	46.4
Screw Speed	rpm	0~200
CLAMPING UNIT
Clamping Force	kN	4000
Mold Opening Stroke	mm	700
Space Between Tie Bar	mm	760 x 760
Max. Mold Height	mm	760
Min. Mold Height	mm	250
Min. Mold Size	mm	530 x 530
Ejector Stroke	mm	195
Ejector Force	kN	125
Ejector Number	pcs	13
OTHERS
Max. Pump Pressure	Mpa	16
Pump Motor Power	kW	60+28.7/60+28.7+52.4
Heater Power	kW	25
Machine Dimension	m	8.1 x 2.2 x 2.6
Machine Weight	t	18
Oil Tank Capacity	L	720

A	B	C	D	E	F
700	250-760	200	φ5	75	SR15

PLATEN SIZE (mm)

Machine Size (mm)

A	B	C	D	E	F	G	H
8100	6950	2200	2470	2056	1450	965	1966

IML Solutions Recommendation -- 8 Cavities 700ml Beverage CupsIML Production

A smart investment with a DKM-400H/HH high speed injection molding machine is an side entry IML system of 8 cavities 700ml beverage cups which is now a "standard" package for the "Fruit Tea" of any brand in China. And the beverage with a mixture of fruit juic, tea and other gridents is one of the most popular drinks among the youngsters in China. As a result the producing of the 700ml IML cups is also a Billion dollars business.

The DKM-400H/HH high speed injection molding machine will produce a stable injection capacity for an 8 cavities mold of 700ml cups high speed IML production. With SWITEK SW8 series high speed side entry IML robot, the total cycle time would be around 7s with a daily production capacity of around 90,000 sets of 700ml IML beverage cups.

As an IML solution of a thin-wall cups, a mold with ultra fine cooling system would be the promise of the maximmum output of the IML system, a professional mold maker of the beverage cups will make your investment of the IML system a rewarding one. With more than 18 years' experience in IML system integration, SWITEK will provide you with a price smart turn-key service of IML solution for 700ml beverage cups IML production.

Best Buy Robotic Arm for Injection Molding Machine

SW6310DS-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
740	805	0	0	1000	235	765	1650	2640	1500	1580	3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

This EOAT is for One Cavity Parts Picking and In Mold Insertion;
The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00481	PEP2525-1500	1
Plugs for Profile	4.Y00070	PEP2525	8
Mould Positioner	8.Y00088	GMP20A	3
Vacuum Cups VS2 Series	1.Y05310	VS2-SA20	2
Rotative Suspensions	8.Y00061	VFR1421-G18	2
Pneumatic Finger Gripper	8.Y00084	GFR14-95G	7
Extension Tube	7.Y00733	SMBY14-50	6
Mounting Bracket	7.Y00200-T	SMBE1-1440T	3
Cross Mounting Bracket for Profiles	7.Y00194-T	SMBA-2525T	4
Vacuum Cup Fittings	7.Y00703	VM02-G18	2

Q & A About Robotic Arms and Injection Automation

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.