Keywords:PETRI DISH PACKING SYSTEM, PETRI DISH INJECTION MOLDING SOLUTIONS
The delay setting of the SWITEK side entry Petri Dish packing system is to set the delay time of each action to ensure the safety but without sacrifice the efficiency of the petri dish packing system. Here in this chapter we'll introduce the meaning of the terms in the delay setting pages to help the operator of the packing system to keep it working efficiently and safely.
Delay Setting 1
| No. | Description |
|---|---|
| 1 | Position Setting 1 (Pos Set 1) 400 |
| 2 | Position Setting 2 (Pos Set 2) 401 |
| 3 | Position Setting 3 (Pos Set 3) 402 |
| 4 | Delay Setting 1 (Delay Set 1) 403 |
| 5 | Delay Setting 2 (Delay Set 2) 404 |
| 6 | Mold Open Finished Delay (Mold Open Del) 484 |
| 7 | Mold Closed Holding Delay (Mold Close Hold Del) 485 |
| 8 | Ejector Arrived the Position Delay (Ej Arr Del) 486 |
| 9 | The robot arm petri dish calmping finish delay (Arm Clamp Cmpl Del) 487 |
| 10 | Petri Dish Transfer Clampping Delay (Trans Clamp Del) 488 |
| 11 | Main Arm Petri Dish Dropping Delay (M Arm Drop Del) 489 |
| 12 | Petri Dish Assembly Position Dropping Delay (Comb Mat. Drop Del) 490 |
| 13 | Assembled Petri Dish Dropping Delay (Comb Mat Drop Del) 491 |
| 14 | Assembly Unit Opened Delay (Stack Cmpl Mat Drop Del) 492 |
| 15 | Stacked Petri Dish Dropping Finished Delay (Stack Cmpl Mat Drop Del) 493 |
| 16 | Stacked Petri Dish Picking Delay (Conv Belt Del) 494 |
| 17 | Petri Dish Clamping Arrived Delay (Clamp Mat Arr Del) 495 |
| 18 | Petri Dish Releasing Finished Delay (Mat Rel Cmp Del) 496 |
| 19 | Petri Dish Picking Position Sensor Delay (Mat Picking Delay) 589 |
| 20 | Exchange Position Clamping Delay (Exchange Delay) 590 |
| 21 | Lower Sleeve Clip Delay (L Mold Clamp Delay) 591 |
| 22 | Upper Sleeve Clip Delay (Up Mold Clamp Delay) 592 |
| 23 | Borrow Sleeve Up/Down Up Delay (Borrow Up Delay) 593 |
| 24 | Up Sleeve Clip Delay (Up Mold Clamp Delay) 592 |
| 25 | Borrow Sleeve Up/Donw Up Delay (Borrow Up Delay) 593 |
| 26 | Upper Sleeve Welding Done Delay (Weld Arr Del) 498 |
| 27 | Sleeve Cutting Cylinder Arrived Delay (Cut Mold Cyl Arr Del) 499 |
| 28 | Down Sleeve Welding Done Delay (Low Weld Del) 500 |
| 29 | Vacuum Delay (Vac Extra Delay) 596 |
| 30 | Sleeve Suction Delay (Mold Suction Delay) 597 |
| 31 | Sleeve Suction Alarm Delay (Mold Suction Alarm Delay) 598 |
| 32 | Petri Dish Picking Error Time (Picker Error T) 700 |
| 33 | Petri Dish Picking Ok Time (Picker OK T) 701 |
| 34 | Petri Dish Dropping Delay Time (Mat Drop Del) 497 |
| 35 | Finished Parts Collecting Conveyor (Conveyor) 588 |
| 36 | Auto Mode (Auto) |
| 37 | Manual Mode (Manual) |
| 38 | System Parameters (Sys Params) |
| 39 | Position Setting (Pos Set) |
| 40 | Position Interface (Pos Interface) |
| 41 | Alarm Interface |
| 42 | I/O Monitor (I/O Mon) |
Delay Setting 2
| No. | Description |
|---|---|
| 1 | Position Setting (Pos Set 1) 400 |
| 2 | Position Setting (Pos Set 2) 401 |
| 3 | Position Setting (Pos Set 3) 402 |
| 4 | Delay Setting (Delay Set 1) 403 |
| 5 | Delay Setting (Delay Set 2) 404 |
| 6 | Petri Dish Receiving Cylinder Open Time (Jig Cyl 1 Op Delay) 696 |
| 7 | Gate 1 Delay 697 |
| 8 | Gate 2 Delay 698 |
| 9 | Up Lifting Cylinder Arrived Delay (Upp M Cyl ON) 745 |
| 10 | Up Lifting Cylinder Retreat Delay (Upp M Cyl Delay) 710 |
| 11 | Mold Conveyor Belt 711 |
| 12 | Stacking Blow Delay 733 |
| 13 | Sampling Petri Dish Dropping Delay (Blanking Mate Time) 750 |
| 14 | Auto Mode (Auto) |
| 15 | Manual Mode (Manual) |
| 16 | System Parameters (Sys Params) |
| 17 | Position Setting (Pos Set) |
| 18 | Position Interface (Pos Interface) |
| 19 | Alarm interfaces |
| 20 | I/O Monitor (I/O Mon) |
REMARKS:
SW6710
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1055 | 607 | 288 | 607 | 1000 | 420 | 580 | 1750 | 2340 | 1700 | 2190 | 8kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Sus Tube | 4.Y00021 | PST12-1500 | 2 |
| Air Nipper | 1.Y00004 | GT-NY25 | 2 |
| Straight Blades for Plastic | 1.Y00037 | NY25AJ | 2 |
| Fixing Block | 7.Y00633 | SCE2-25 | 2 |
| Tube Plugs | 1.Y03638 | PST12-1500 | 11 |
| Cross Connector | 7.Y00027 | SMBT-2012 | 2 |
| Access Robot Bracket | 7.Y00002 | SMBH1-12M6 | 6 |
| L-Type Thread Hose Fitting | 1.Y02809 | APL6-M5 | 3 |
| Slide Bracket | 7.Y00004 | SCF4-1240W16 | 7 |
| Slide Bracket | 7.Y00001 | SMBS-12T16 | 7 |
| Sprue Gripper | 8.Y00091 | GR12-12-CN | 1 |
| Cross Connector | 7.Y00020 | SMBT-1212 | 1 |
What's Would be the Most Economic Way to Produce An IML Bucket With Handle?
As one of the most popular food package in the market, an IML pail with handle is in demand of huge quantity but the assembly of the handle make it a labour entensive products. Is there any solutions that will make the production of an IML bucket with handle automatically? The answer would definitely yes.
One of the most economic way would be to have the pails and handle integrated into one single mold, it could be 2 + 2 or 4 + 4 design which the IML robot will pick the buckets and have the handles assembled automatically. With this solution, the IML buckets producer will only need one set of IML system to have the buckets and handle produced and assembled immediately.
> It sounds great right, but what would be the productivity of such a system? In Chinaplas 2024 SWITEK cooperated with YIZUMI onshowed a 2 + 2 IML solution of 1L pails at the cycle time of around 7.5s. Generally the performance of the injection molding machine, the mold and the IML robot are all very important to make it a perfect IML system with handle assembly.
Fore more questions about your IML projects, please feel free to contact Adams from SWITEK, your personal consultant of IML technology.