Injection Molding Machine for Dustbin Production -- BORCHE BU2500 Intelligent Tow-platen Injection Molding Machine

BORCHE Two Platen injection molding machine

Picking Robot for BORCHE BU2500

BU 2500 -- BORCHE Intelligent Two-Platen Injection Molding Machine

Why is BU2500 One of the Best Injection Molding Machine for the Large Size Dustbin Production?

The BU2500 is an intelligent two-platen energy-saving servo injection molding machine produced by BORCHE Machinery with a clamping force of 250,000kN. As an "INTELLIGENT" injection molding machine, the BURCHE BU2500 enables the intelligent interconnection of the injection molding machien, the peripherals and robotic arm under a closed loop control with consistent data mapping, ensuring production wastage is minimalised and ultimately production costs reduced. With a daylight up to 3600mm, the BU2500 is suitable for the production of a dustbin with a height up to 1500mm.

The Dimension of BORCHE BU2500 Two-platen Injection Molding Machine

Unit: mm

The Dimension of the Mold Platen

The Details of the Dustbin Picking Robot and the Picking EOAT Deaign

The picking robotic arm in the BORCHE BU2500 two-platen injection molding machine dustbin production project is SWITEK heavy duty 3 axis servo injection robot SW7730DS, of which is designed for the injection molding machine 1000~4000T with a payload up to 75kg. The vertical stroke of the robotic arm can be up to 3000mm to ensure the picking capacity of the robot from the injection molding machine.

The picking EOAT in this project is to have six suction cups to pick the dustbin from the top of it and retreat until the dustbin removed out of the mold core completely. The structure of the EOAT design is not complex but ensure the loading capacity of the EOAT for a deep cavity dustbin of which will have a a march larger torch while moving.

How is the Dustbin Picked by SWITEK 3 Axis Servo Robotic Arm SW7730DS from the Injection Molding Machine?

In planning an injection molding system for the deep cavity products like a dustbin, we'll not noly take care of the universal parameters of an injection molding machine such as the injection volume, the space between the tie-bars etc., but also the opening stroke of the injection molding machine to ensure that the parts could be picked out by the robotic arm with a properly designed picking EOAT.

Best Buy Robotic Arm for Injection Molding Machine

SW6715DS

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1400	1180	0	0	1500	480	1020	2500	3120	2200	2400	15kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00052	PEP4040-1000	2
Plugs for Profile	4.Y00072	PEP4040	4
Extruded Profiles	4.Y000481	PEP2525-1500	2
Extruded Profiles	4.Y00481	PEP2525-1000	1
Plugs for Profile	4.Y00070	PEP2525	10
Cross Mounting Bracket for Profiles	7.Y00356-T	SMBA-2540T	10
Pneumatic Needle Gripper	8.Y00025	GN2010	14
Mounting Bracket	7.Y00308-T	SMBE2-2060T	14
Mounting Bracket	7.Y00309-T	SMBE2-3060T	1

Q & A About Robotic Arms and Injection Automation

Will HaiTian MARSIII an Ideal Injection Molding Machine for Thin-wall Containers IML Production?

HaiTian MARSIII is the best buy injection molding machine by HaiTian Group, but it's a standard high precision servo injection molding machine and is suitable for thin-wall container production. For the IML production of thin-wall containers with a thickness around 0.5~0.7mm Zhafir or Haitian MARS F series injection molding machine would be a better choice. As an all electric injection molding machine Zhafir is suitable for the production of medical parts and food containers. While MARS F series high speed hydraulic injection molding machine is suitable for the production of thin-wall containers.

Beside Haitian MARS F and Zhafir injecdtion molding machine, YIZUMI PAC E series all electric injection molding machine, PAC K series hydraulic high speed injection molding machine; HMD EM series all electric injection molding machine; HMD SP Series high speed hydraulic injectio molding machine etc. are all budget smart choice for the small and medium size containers high speed IML production.

With the excellent high speed injection molding machines above for your IML project, you'll need an efficient IML robot to maximize the productivity of these injection molding machines. SWITEK SW8 Series would be the best IML robot to match them. With the control system from the European Automation Control System supplier SigmaTek, the best cycle time can be lowered to around 2.1s. Which is truely a price smart but efficient IML robot for small and medium containers IML production.