Why is BU2500 One of the Best Injection Molding Machine for the Large Size Dustbin Production?

The BU2500 is an intelligent two-platen energy-saving servo injection molding machine produced by BORCHE Machinery with a clamping force of 250,000kN. As an "INTELLIGENT" injection molding machine, the BURCHE BU2500 enables the intelligent interconnection of the injection molding machien, the peripherals and robotic arm under a closed loop control with consistent data mapping, ensuring production wastage is minimalised and ultimately production costs reduced. With a daylight up to 3600mm, the BU2500 is suitable for the production of a dustbin with a height up to 1500mm.

The Dimension of BORCHE BU2500 Two-platen Injection Molding Machine

Unit: mm

The Dimension of the Mold Platen

The Details of the Dustbin Picking Robot and the Picking EOAT Deaign

The picking robotic arm in the BORCHE BU2500 two-platen injection molding machine dustbin production project is SWITEK heavy duty 3 axis servo injection robot SW7730DS, of which is designed for the injection molding machine 1000~4000T with a payload up to 75kg. The vertical stroke of the robotic arm can be up to 3000mm to ensure the picking capacity of the robot from the injection molding machine.

The picking EOAT in this project is to have six suction cups to pick the dustbin from the top of it and retreat until the dustbin removed out of the mold core completely. The structure of the EOAT design is not complex but ensure the loading capacity of the EOAT for a deep cavity dustbin of which will have a a march larger torch while moving.

How is the Dustbin Picked by SWITEK 3 Axis Servo Robotic Arm SW7730DS from the Injection Molding Machine?

In planning an injection molding system for the deep cavity products like a dustbin, we'll not noly take care of the universal parameters of an injection molding machine such as the injection volume, the space between the tie-bars etc., but also the opening stroke of the injection molding machine to ensure that the parts could be picked out by the robotic arm with a properly designed picking EOAT.

IML Containers with 2 lables will provide more space for the dairy products producers to design their pattern and provide more detailed description of their products, but with one more label it'll make the design of the IML system much more complex. How would be the two labels to be put into the mold and what would be the recommendation of such an IML system?

2 Cavities IML Solutions for Containers with 2 Labels

SWITEK has both solutions of 2 cavities IML solutions for oval shpe box and 4 cavities IML solutions for round cups with 2 labels. The difference of the 2 labels IML solutions of wrap + bottom labeling will request more space for the magazine layout design. Both the labels would be put into the cavities at the movable part of the platen with the parts to be picked from the fixed part of the platen.

Since the structure of the magazine for the IML containers with two labels is much more complex than that of wrap labeling only, the best solution is to have a turn-key IML solutions from SWITEK Automation so we can have the robot and the injection mould well tested together before delivery to ensure that the system which you received is ready to work. For more details about a turn-key IML solutions please contact Adams from SWITEK Automation, you're personal advisor of IML Soutions integration.