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Injection Molding Machine for Dustbin Production -- BORCHE BU2500 Intelligent Tow-platen Injection Molding Machine

BORCHE Two Platen injection molding machine
Picking Robot for BORCHE BU2500

BU 2500 -- BORCHE Intelligent Two-Platen Injection Molding Machine

Why is BU2500 One of the Best Injection Molding Machine for the Large Size Dustbin Production?

The BU2500 is an intelligent two-platen energy-saving servo injection molding machine produced by BORCHE Machinery with a clamping force of 250,000kN. As an "INTELLIGENT" injection molding machine, the BURCHE BU2500 enables the intelligent interconnection of the injection molding machien, the peripherals and robotic arm under a closed loop control with consistent data mapping, ensuring production wastage is minimalised and ultimately production costs reduced. With a daylight up to 3600mm, the BU2500 is suitable for the production of a dustbin with a height up to 1500mm.

The Dimension of BORCHE BU2500 Two-platen Injection Molding Machine

BORCHE Two Platen injection molding machine

Unit: mm

The Dimension of the Mold Platen

BORCHE Two Platen injection molding machine
The Details of the Dustbin Picking Robot and the Picking EOAT Deaign

The picking robotic arm in the BORCHE BU2500 two-platen injection molding machine dustbin production project is SWITEK heavy duty 3 axis servo injection robot SW7730DS, of which is designed for the injection molding machine 1000~4000T with a payload up to 75kg. The vertical stroke of the robotic arm can be up to 3000mm to ensure the picking capacity of the robot from the injection molding machine.

The picking EOAT in this project is to have six suction cups to pick the dustbin from the top of it and retreat until the dustbin removed out of the mold core completely. The structure of the EOAT design is not complex but ensure the loading capacity of the EOAT for a deep cavity dustbin of which will have a a march larger torch while moving.

How is the Dustbin Picked by SWITEK 3 Axis Servo Robotic Arm SW7730DS from the Injection Molding Machine?

In planning an injection molding system for the deep cavity products like a dustbin, we'll not noly take care of the universal parameters of an injection molding machine such as the injection volume, the space between the tie-bars etc., but also the opening stroke of the injection molding machine to ensure that the parts could be picked out by the robotic arm with a properly designed picking EOAT.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 640 140 415 1000 235 765 1650 2640 1500 1580 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

Why So Many Cutlery Producers Will Choose a Submarine Gate Cold Runner Mold for Their Cutlery Auto-packing Solutions?

Plastic (PP + CA/PLA) cutlery of different size are widely used around the world with a booming demand of "Takeout" food in a fast-paced life nowadays. And as an easy to produce products more and more plastic factory owners joint this business. But for the new producers of cutlery, how to make your investment rewardable?

cutler packing system

Cutlery Auto-packing Injection Automation Solutions

To producce a plastic cutlery (Knife, Forks and Spoon) the producer will need an injeciton molding machine, the mold and the automation system. For the automation system it could be a robot only for manually packing or robot + auto-packing system for a cutlery auto-packing system. For the mold the cutlery can either choose a hot runner mold or a cold runner mold. But more and more producer will choose a submarine gate cold runner mold, why?

The most important is the cost advantage of a submarine gate cold runner mold against a hot runner one. As a low value added products most of the cutlery producing system are low budget project, and reduction of the investment means an increase of the profit in the future.

For more ideas about a cutlery auto-packing solution please contact Adams from SWITEK to get a turn-key solution of cutlery packing.


Email: sales06@switek.biz

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