The BU2500 is an intelligent two-platen energy-saving servo injection molding machine produced by BORCHE Machinery with a clamping force of 250,000kN. As an "INTELLIGENT" injection molding machine, the BURCHE BU2500 enables the intelligent interconnection of the injection molding machien, the peripherals and robotic arm under a closed loop control with consistent data mapping, ensuring production wastage is minimalised and ultimately production costs reduced. With a daylight up to 3600mm, the BU2500 is suitable for the production of a dustbin with a height up to 1500mm.
The Dimension of BORCHE BU2500 Two-platen Injection Molding Machine
Unit: mm
The Dimension of the Mold Platen
The picking robotic arm in the BORCHE BU2500 two-platen injection molding machine dustbin production project is SWITEK heavy duty 3 axis servo injection robot SW7730DS, of which is designed for the injection molding machine 1000~4000T with a payload up to 75kg. The vertical stroke of the robotic arm can be up to 3000mm to ensure the picking capacity of the robot from the injection molding machine.
The picking EOAT in this project is to have six suction cups to pick the dustbin from the top of it and retreat until the dustbin removed out of the mold core completely. The structure of the EOAT design is not complex but ensure the loading capacity of the EOAT for a deep cavity dustbin of which will have a a march larger torch while moving.
In planning an injection molding system for the deep cavity products like a dustbin, we'll not noly take care of the universal parameters of an injection molding machine such as the injection volume, the space between the tie-bars etc., but also the opening stroke of the injection molding machine to ensure that the parts could be picked out by the robotic arm with a properly designed picking EOAT.
SW6310S-20
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 980 | 820 | 0 | 0 | 1000 | 235 | 765 | 1580 | 2640 | 1500 | 1930 | 3kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Extruded Profiles | 4.Y00052 | PEP4040-1000 | 2 |
| Plugs for Profile | 4.Y00072 | PEP4040 | 4 |
| Extruded Profiles | 4.Y000481 | PEP2525-1500 | 2 |
| Extruded Profiles | 4.Y00481 | PEP2525-1000 | 1 |
| Plugs for Profile | 4.Y00070 | PEP2525 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00356-T | SMBA-2540T | 10 |
| Pneumatic Needle Gripper | 8.Y00025 | GN2010 | 14 |
| Mounting Bracket | 7.Y00308-T | SMBE2-2060T | 14 |
| Mounting Bracket | 7.Y00309-T | SMBE2-3060T | 1 |
What Would be the Best Picking Robot for LK FA1200 in a Dustbin Production Project?
FA1200 is a Two-palten energy-saving servo injection molding machine produced by LK machinery for the production of automotive parts, home appliances, sanitation buckets, pallets, pipe fittings etc. As a Two-platen injection molding machine, it's an ideal choice for the production of deep cavity container like dustbin. For a project of dustbin production, which robot would be the best for this injection molding machine?
As a Two-platen injection molding machine with a clamping force of 12000kN, LK FORZA FA1200 has an opening stroke of 2100mm with a max mold thickness up to 1300mm, it'll be suitable to produce a dustbin with a maximum height up to 650mm without IML. To pick the dustbin only the 3 axis servo injection robot SW7518DS by SWITEK Automation would be the best one.
SW7518DS is a medium sized 3 axis servo injection robot designed for the injection molding machine with clamping force from 500T ~ 1500T with a payload up to 15kg. As a kick-back designed robot, it'll provide 30% more space for EOAT moving and a perfect mate to a deep cavity product like dustbin picking.
Starting from 2006, SWITEK is providing the OEM/ODM service of robotic arms for injection automation from Sprue picker to heavy duty robot with payload up to 75kg to match injection molding machine up to 4000T with turn-key injection automation solutions. For more information about SWITEK robotic arms and injection automation solution please contact Adams, your personal consultant of injecdtion automation solution integration.