Injection Molding Machine for PVC Pipe Fittings -- BOLE Hydraulic Energy Saving Servo Injection Molding Machine BL450EKH/C3100

BOLE Energy Saving injection molding machine

Pipe Fittings Injection Automation Solutions

BL450EKH/C3100 -- BOLE Energy Saviting Servo Injection Molding Machine

Why BL450EKH/C3100 is the Injection Molding Machine Recommended for Medium Size PVC Pipe Fittings Production Among the BOLE Machineries?

The EKH series of injection molding machine is the hydraulic servo energy saving injection moulding machine produced by Ningbo Shuangma Machinery Industry Co., Ltd. for the injection molding production of parts of automobile parts, the 3C electrics, home appliance, plastic pallets, pipe fittings etc. The BL450EKH/C3100 is the injection molding machine the BOLE EKH series with a clamping force of 4000kN and is suitable for the production of PVC pipe fittings with a diameter of φ63mm, φ75mm, φ90mm. As an injection molding machine made of BOLE Central Clamping Toggle technology, the BL450EKH/C3100 has below advantages:

High Clamping Force Efficiency
Material Saving
High accuracy, less possibility of flash
Offer better protection to mould and platens
Larger mold opening stroke

The Dimension of BOLE BL450EKH/C3100 Energy Saving Servo Injection Molding Machine

BOLE Energy Saving Servo injection molding machine

Unit: mm

The Platen Size of BOLE BL450EKH/C3100 Energy Saving Servo Injection Molding Machine

Unit: mm

2 Cavities PVC Elbow Pipe Fittings Robotic Arm Picking and Runner Cutting Solution

The video on show is a solution of 2 cavities φ63mm PVC elbow pipe fittings injection molding with the parts picking by SWITEK SW6712S three axis servo injection robot. The robotic arm is designed for injection molding machine with clamping force 3,000~5,500kN with a payload up to 8kg. The combination of SWITEK S6712S and one air nipper for runner cutting is an economic solutions of the PVC pipe fittings production.

For the new PVC pipe fittings project a trend is to have an injection mould with submarine gate of which the runners would be seperated from the PVC pipe fittings automatically in mold. This solution will better ensure the quality of runner cutting and SW6712S can still be the picking robotic arm of the PVC pipe fittings.

Best Buy Robotic Arm for Injection Molding Machine

SW6712DS-20

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1025	840	0	0	1200	475	725	2000	3020	1610	2050	8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

This EOAT is for 2 Cavities Parts Picking;
The Parts Would be Picked with Vacuum Cup;
The Sprue Gripper is Included for Sprue Gate Gripping;
The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name	PN #	Model	Quantity
Quick Changer	7.Y00175	QCS-G100	1
Sprue Gripper	8.Y00050	GR12-12CP	1
Plugs for Profile	4.Y00069	PEP2518	10
Cross Mounting Bracket for Profiles	7.Y00194	SMBA-2525T	6
Extruded Profile	4.Y00455	PEP2518-1000	2
Vacuum Cups VS2 Series	1.Y03085	VS2-SA11	6
Vacuum Cup Fitting	7.Y00703	VM-02-G18	6
Rotative Suspensions	8.Y00061	VFR1421-G18	6
Mounting Bracket	7.Y00200	SMBE1-1440T	6
Connector	1.Y02510	APF-M5	2
Side Manifold Block	7.Y00157	SMB-06M5	2
L-Type Threaded HOse Fitting	1.Y02722	APL6-01	8
Straight Threaded Hose Fitting	1.Y02725	APC6-01	6

Q & A About Robotic Arms and Injection Automation

Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

Injection Molding Machine: HaiTian MA4500
Picking Robot: SWITEK SW6712S 3 Axis Servo Injection Robot
Mold Design: 16 Cavities
Air Nipper: 4pcs
Cycle Time: 60s

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.