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SWITEK IML Robot Instruction -- SigmaTek -- In Mold Safety Screen

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- In Mold Safety Screen

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.Basic Screen

1.2.1 In Mold Safety Screen

Click iml robot control system button into In Mold Safety screen, as the picture below 1.2.1;
Attention: Please Set these Values in program mode;

iml robot control system
  1. SX axis Safety In Mold:
    Said if SX Out Mold Safety signal is not reaction;
    1) if SX position in C (In Mold the minimum safe place) to D (In Mold the maximum safety place) range;
    2) if SX position is not in C and D, so SF/SM maximum running is not allow exceed standby point;
  2. SF axis max/min Limited In Mold:
    Said if SX Out Mold Safety signal is not reaction, SF Can run to maximum/minimum position.
  3. SM axis max/min Limited In Mold
    Said if SX Out Mold Safety signalis not reaction; SM Can run to maximum/minimum position.
  4. Y Safety in F-side FY:
    Within the range, FX axis can run; F-side safety height: FZ axis within the range, FX axis can run;
  5. M-side (MX/MY/MZ axis limiting condition) like as 4 set.

1.2.2 Standby Point Screen

Click iml robot control system button to standby point screen as the picture below 1.2.2;
Attention: Please Set these Values in program mode
When modify the setting in this screen the Teach mode is needed;

iml robot control system

Standby position said robot in out-mold waiting for the injection molding machine module open, every axis position.
Use the option: This axis Whether to participate in standby movement. When choose to use, When standby running, the axis will run to the corresponding standby point position; When chose not to use, the axis is not affected by standby operation (continue to initial sstate action);
Seperate running options: Said when standby running of SF/SM, Whether with SX axis action; When choosing Separate running, the SX first run to the standby position, And then run SF/SM run to the standby point together (Precondition for the axis in standby movement).

1.2.3 Stack Parts Screen

Click iml robot control system button to Stack Parts Screen as the picture below 1.2.3;
Attention: Please Set these Values in program mode;

iml robot control system
  1. Palletise Position: Axis X(FX/MX), Y(FY/MY), Z(FZ/MZ) Position.
  2. Palletise Setup:
    Sequence: Set X, Y, Z stacked sequence, First of all increase which direction.
    Direction: Set X, Y, Z direction, including the forward and reverse. The forward said axis position increase when stack, Whereas said axis position decrease;
    Number of Parts: Set X, Y, Z three directions placement number.
    Part Space: Spacing between adjacent two products;
  3. Stack Speed: Place down speed and place down accelerated speed can be set.
    Current Palltise: Program support 2 groups of different Settings of the stack, the corresponding stack group can call in the Program. Stacked case, please see accessory 1

1.2.4 Get Label Screen

Click iml robot control system button to get label screen as the picture below 1.2.4:
Attention: Please Set these Values in Program mode, get label case please see accessory 2.

iml robot control system

1.2.5 Reset Setting

Click iml robot operating instruction button to Reset Setting screen as the picture below 1.2.5:

iml robot control system
  1. Reset Speed: When click the reset button, Several axis movement reset Speed, Setting can decide for themselves;
  2. Reset Conveyor Time: When reset, conveyor belt action time;
  3. Check Label when Cycle Start: Application in the case of getting label axis for the servo axis;
  4. Reset Check Time (Single Step): If single-step speed faster than setting setting When resetting, it will be alarm.
    Attention: Each axis reset sequence are those when the axis reference sequeence after starting up.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW257C

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
300 100 0 0 695 215 480 -45°~+45° 650 650 1450 2kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

Is the Stack Mold an Economic Solution for the Cutlery Production?

Stack mold is a popular solution of house hold products because it can maximize the productivity of the injection molding machine. But among the producers of the cutlery the stack mold is not popular, why and what's the advantages and disadvantages of the stack molds solutions for cutlery production?

cutlery packing solutions

SWITEK 24+24 Stack Mold Cutlery Packing Solutions

The advantage of the stack mold solutions is the productivity of the system. As show on the stack mold solutions above that it's possible to produce 48 pcs of spoons or forks and have them well box packed in about 10s by a 280T injection molding machine (Which is a special injection molding machine designed by WEIDA machinery for the stack mold production, the nozzle of the injection molding machine is installed to the top of the injection molding machine) while would be possible to have a maximum of 32 cavities mold design by with a standard mold design.

Against the advantage of the stack mold solution, the disadvantages of the system is also obvious:

Anyway, cutlery packing system is systematic integration of the injection molding machine, the mold design and automation system design, the best way would be to contact Adams from SWITEK for a turn-key solution of the cutlery to get a ready to work cutlery packing system.


Email: sales06@switek.biz

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