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SWITEK IML Robot Instruction -- SigmaTek -- Base Setting

High Speed Siden Entry IML Robot SW833-S6

SWITEK IML Robot Instruction -- SigmaTek -- Base Setting

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

1.3 Function Screen

1.3.12 Base Setting

Click Base Setting button into Base Setting screen, as the picture below 1.3.12;

iml robot control system
  1. Language settings: If click menu button then can choose a different interface language, currently. System is contains four languages; Deutsch, Turkish, English and Chinese. Also can expansion of language infinitely, according to the needs of users.
  2. The machine unit at runtime, divided into two kinds of mm and inch;
  3. Set Date/Time;
  4. Set the screen saver time. Time is 0 closed screen saver;
  5. Modify the level 1 to 2 password; level 3 password is for the administrator password (Need to be careful when change). Can not be changed; level 4 password is for the manufacturers (By the manufacturers hold)
    iml robot control system

    First choose the password that need to modify. Selected and input the password of modified to the password change. Second input confirm password again in the confirmation field. Finally click ok button to compete the password change.

  6. Parameters are automatically saved period; When the system switch from automatic to manual and fully automatic running time reaching the set time. Parameters including teaching, servo, system and I/O will be automatically saved once; Attention: Only if it was failure when the switch from automatic to manual. Continuous automatic runtime then parameters will not be saved;

1.3.13 Product Setup

Click Product Setup button into quantity screen, as the picture below 1.3.13:

iml robot control system
  1. Total quantity: Machines every action a mold. Numerical automatic plus one. After reset, counting from 0 again;
  2. Good Part: Machines every action a mold. If there is no Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
  3. Reject Part: Machines every action a mold. If there is Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
  4. Total Cycle Time with Machine: Machines every action a mold need cycle time.
  5. Robot Idle Time: After the completion of the robot to take out the products. Waiting for injection mould signal of standby time.
  6. Plan finished: The current production of the setting percentage.
  7. Quantity Setup: Need to set the number of Quantity. When you run the number of module to achieve set value. Stop and alarm prompt.
  8. Reject Alarm Interval: Reached set value when the number of occurrences of Reject signal. Stop and alarm prompt.
  9. Cycle Monitor: If cycle time more than monitoring time. Stop and alarm prompt.
  10. Last 3 cycle total time record: The average shape cycle is average time for the first three period. Predict work completion time is according to the average shape cycle. Automatically calculate how long it will take to get the job done. Robot idle rate is the ratio of idle time and total cycle time;


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
740 640 140 415 1000 235 765 1650 2640 1500 1580 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?

20L IML bucket is now a very popular solution as the package of the branded paints with it's easy production and dynamic image design. To choose an injection molding machine among the JUPITER series machinery, the most important parameter to consider is the opening stroke of the injection molding machine of which to ensure that the robotic arm will have sufficient moving space in mold to put in the label and pick the parts.

20L Buckets IML Solutions

20L Paint Bucket Top Entry IML Solutions

To start a project of 20L IML paint pail, first of all we must have the 3D dimensional measurement of the bucket especially the height of it. For most of the 20L IML pail the height would be around 350mm, to ensure that the IML robot will have sufficient space in the mold to put the lalbel and pick the IML buckets out, the minimum opening stroke of the injection molding machine would be around 850mm, so the best of JUPITER two platen injection molding for your 20L paint pails would be JU7500 which the mold opening stroke is 1400/900mm.

For more information of an IML projection planning please feel free to contact Adams from SWITEK to get a ready to work turn-key solutions of IML container production.


Email: sales06@switek.biz

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