SWITEK IML Robot Instruction -- SigmaTek -- Base Setting
Abstract
With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.
1.3 Function Screen
1.3.12 Base Setting
Click Base Setting button into Base Setting screen, as the picture below 1.3.12;
Language settings: If click menu button then can choose a different interface language, currently. System is contains four languages; Deutsch, Turkish, English and Chinese. Also can expansion of language infinitely, according to the needs of users.
The machine unit at runtime, divided into two kinds of mm and inch;
Set Date/Time;
Set the screen saver time. Time is 0 closed screen saver;
Modify the level 1 to 2 password; level 3 password is for the administrator password (Need to be careful when change). Can not be changed; level 4 password is for the manufacturers (By the manufacturers hold)
First choose the password that need to modify. Selected and input the password of modified to the password change. Second input confirm password again in the confirmation field. Finally click ok button to compete the password change.
Parameters are automatically saved period; When the system switch from automatic to manual and fully automatic running time reaching the set time. Parameters including teaching, servo, system and I/O will be automatically saved once; Attention: Only if it was failure when the switch from automatic to manual. Continuous automatic runtime then parameters will not be saved;
1.3.13 Product Setup
Click Product Setup button into quantity screen, as the picture below 1.3.13:
Total quantity: Machines every action a mold. Numerical automatic plus one. After reset, counting from 0 again;
Good Part: Machines every action a mold. If there is no Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
Reject Part: Machines every action a mold. If there is Reject Part signal input. Numerical automatic plus one. After reset, counting from 0 again;
Total Cycle Time with Machine: Machines every action a mold need cycle time.
Robot Idle Time: After the completion of the robot to take out the products. Waiting for injection mould signal of standby time.
Plan finished: The current production of the setting percentage.
Quantity Setup: Need to set the number of Quantity. When you run the number of module to achieve set value. Stop and alarm prompt.
Reject Alarm Interval: Reached set value when the number of occurrences of Reject signal. Stop and alarm prompt.
Cycle Monitor: If cycle time more than monitoring time. Stop and alarm prompt.
Last 3 cycle total time record: The average shape cycle is average time for the first three period. Predict work completion time is according to the average shape cycle. Automatically calculate how long it will take to get the job done. Robot idle rate is the ratio of idle time and total cycle time;
Best Buy Robotic Arm for Injection Molding Machine
SW6310D-20
Unit: mm
X1
X2
X3
X4
Y
YM1
YM2
Z
L
W
H
Payload
740
640
140
415
1000
235
765
1650
2640
1500
1580
3kg
The Application of End of Robotic Arm Tooling
EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner
One Cavity In Mold Insertion EOAT With Mold Positioner
Product Descriptions
This EOAT is for One Cavity Parts Picking and In Mold Insertion;
The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
The Gross Weight of the EOAT Seet is about 9kg.
Bom List
Product Name
PN #
Model
Quantity
Extruded Profiles
4.Y00481
PEP2525-1500
1
Plugs for Profile
4.Y00070
PEP2525
8
Mould Positioner
8.Y00088
GMP20A
3
Vacuum Cups VS2 Series
1.Y05310
VS2-SA20
2
Rotative Suspensions
8.Y00061
VFR1421-G18
2
Pneumatic Finger Gripper
8.Y00084
GFR14-95G
7
Extension Tube
7.Y00733
SMBY14-50
6
Mounting Bracket
7.Y00200-T
SMBE1-1440T
3
Cross Mounting Bracket for Profiles
7.Y00194-T
SMBA-2525T
4
Vacuum Cup Fittings
7.Y00703
VM02-G18
2
Q & A About Robotic Arms and Injection Automation
For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?
For A 20L IML Bucket Project, Which of the JUPITER Series Injection Molding Machine is the Best Choice?
20L IML bucket is now a very popular solution as the package of the branded paints with it's easy production and dynamic image design. To choose an injection molding machine among the JUPITER series machinery, the most important parameter to consider is the opening stroke of the injection molding machine of which to ensure that the robotic arm will have sufficient moving space in mold to put in the label and pick the parts.
To start a project of 20L IML paint pail, first of all we must have the 3D dimensional measurement of the bucket especially the height of it. For most of the 20L IML pail the height would be around 350mm, to ensure that the IML robot will have sufficient space in the mold to put the lalbel and pick the IML buckets out, the minimum opening stroke of the injection molding machine would be around 850mm, so the best of JUPITER two platen injection molding for your 20L paint pails would be JU7500 which the mold opening stroke is 1400/900mm.
For more information of an IML projection planning please feel free to contact Adams from SWITEK to get a ready to work turn-key solutions of IML container production.