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What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

SWITEK SW8 SERIES HIGH SPEED IML ROBOT

What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

Anyway the implementing of an injection molding automation system would be a big investment and there would be many things the be taken into consideration so you'll have an early cost recovery. We're here some proposal for you of which an injection molding automation system to be prepared and implemented.

  • Production Volume

    When talking about automation, many peoply will ask "Hey, I want to buy a robotic arm for my injection molding machine for the parts picking, brass inserting and flash polishing and I have many molding for the same injection molding machine, so the robotic arm must be suitable for the different size and type of parts picking and plishing." My dear friend, the real "Robotic arm" is not like what you see in a science fiction film which is so smart and can do anything. In reality the robotic arm is rather "stupid" and can do what it be programmed to do step by step. It's part of the injection molding automation system but not means a robotic arm is an automation system. The poor reality is, a complex injection molding automation system with the function of parts inserting, flash polishing, packing etc. is suitable for the single parts big volumn production. If there're many different parts to be produced by the same injection molding machine, the best solution is to have a robotic arm picks the parts only and have the rest done manually.

  • Parts Complexity
    • Simple parts such as IML Yogurt cups: For the simple structure parts such as an IML Yogurt cup production, the injection molding system can be designed for the fast production of the IML Yogurt cups with vision control and auto-packaging to guarantee that the Yogurt cups supplied are defect free and will meet the food grade hygiene standard.
    • Complex structure parts like electronic components:For the injection molding of a complex structure plastic parts say automotive parts or electronic compents of which will have in mold insertion or assembly, the automation system would be designed for the precise inserting or assembly of the parts to ensure the parts quality and reduce the error of human workers.
  • Existing Infrastructure

    If not a new factory, all the injection molding automation solutions will have to take the existing infrastructure into consideration. Which will include the details of the injection molding machine, the mold, the robotic arms, the supply of the water, electricity, the compressed air, and the layout of the workshop, the height of the ceiling etc. A custom made injection automation solution with the existing infrastrucdture eill help to reduce the cost of injection molding machinery purhcasing and have a faster system start up.

  • Maintenance and Support

    The injection molding automation solution will help to reduce the man hour but higher requirements would been put forward to their team of engineering because of the much more complex mechanical and control system of the injection automation system. The long term technical support from the automation system integrator would be very important to maintain the smooth running of the automation system.

Focus on injection moldign automation solutions integrating since 2009, GuangDong SWITEK Technology will provide you with a turn-key injection automation solution from the project evaluation, system design, machinery purhcasing, system start up, operating training and life time technical support to provide you with a ready to work system of injection molding.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1055 607 288 607 1000 420 580 1750 2340 1700 2190 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What Would be the Budget for a 6 Cavities 700ml Beverage Cups IML Project?

With the globalization of Chinese Milk Tea brands, the production of IML cups for the milk tea (mostly 700/900ml) is now not only a billion dollars business in China but also a million dollars business in many other countries like Thailand, Vietnam, Malaysia and many other southeast Asia countries where you can find thousands of milk tea stores from China like MIXUE, CHAJI etc. It would be the best time to invest an IML system to be the localized supplier of these brands. But for a new invester of the IML beverage, what would the budget of such a project?

IML Cups

8 Cavities Beverage Cups Side Entry IML Solutions

An economic investment for the new beverage cups producer would be an 8 cavities solution which you'll need:

Since the production of the IML beverage cups is now a mature solution in China, a all Chinese solution is now stable and efficient. Contact Adams from SWITEK for more details about a turn-key solutions of 700ml beverage cups IML solution with all machines made in China.


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