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What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

SWITEK SW8 SERIES HIGH SPEED IML ROBOT

What to be Taken Into Consideration for Implementing an Injection Molding Automation System?

Anyway the implementing of an injection molding automation system would be a big investment and there would be many things the be taken into consideration so you'll have an early cost recovery. We're here some proposal for you of which an injection molding automation system to be prepared and implemented.

  • Production Volume

    When talking about automation, many peoply will ask "Hey, I want to buy a robotic arm for my injection molding machine for the parts picking, brass inserting and flash polishing and I have many molding for the same injection molding machine, so the robotic arm must be suitable for the different size and type of parts picking and plishing." My dear friend, the real "Robotic arm" is not like what you see in a science fiction film which is so smart and can do anything. In reality the robotic arm is rather "stupid" and can do what it be programmed to do step by step. It's part of the injection molding automation system but not means a robotic arm is an automation system. The poor reality is, a complex injection molding automation system with the function of parts inserting, flash polishing, packing etc. is suitable for the single parts big volumn production. If there're many different parts to be produced by the same injection molding machine, the best solution is to have a robotic arm picks the parts only and have the rest done manually.

  • Parts Complexity
    • Simple parts such as IML Yogurt cups: For the simple structure parts such as an IML Yogurt cup production, the injection molding system can be designed for the fast production of the IML Yogurt cups with vision control and auto-packaging to guarantee that the Yogurt cups supplied are defect free and will meet the food grade hygiene standard.
    • Complex structure parts like electronic components:For the injection molding of a complex structure plastic parts say automotive parts or electronic compents of which will have in mold insertion or assembly, the automation system would be designed for the precise inserting or assembly of the parts to ensure the parts quality and reduce the error of human workers.
  • Existing Infrastructure

    If not a new factory, all the injection molding automation solutions will have to take the existing infrastructure into consideration. Which will include the details of the injection molding machine, the mold, the robotic arms, the supply of the water, electricity, the compressed air, and the layout of the workshop, the height of the ceiling etc. A custom made injection automation solution with the existing infrastrucdture eill help to reduce the cost of injection molding machinery purhcasing and have a faster system start up.

  • Maintenance and Support

    The injection molding automation solution will help to reduce the man hour but higher requirements would been put forward to their team of engineering because of the much more complex mechanical and control system of the injection automation system. The long term technical support from the automation system integrator would be very important to maintain the smooth running of the automation system.

Focus on injection moldign automation solutions integrating since 2009, GuangDong SWITEK Technology will provide you with a turn-key injection automation solution from the project evaluation, system design, machinery purhcasing, system start up, operating training and life time technical support to provide you with a ready to work system of injection molding.


Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7725DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
2250 1720 0 0 2500 680 1520 4000 5050 3005 3200 50kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

What's the advantage of a double arms robot top entry IML system for lids?

IML lids is now a business of billions of US dollar around the world especially as the package of dairy products. But as an easiest IML products to produce, IML lids is one of the most price sensitive products in the market. A smaller budget in facility investment and easier operating will no doubt help the IML lids producer to reduce their production and will be able to react faster to the market change.

iml lids solution

Top Entry 2 Cavities Lids IML Solution

For IML lids for small and medium size containers to be produced in injection molding machine around 350T, the cost of a double arms top entry IML system would be about one 2/3 against a side entry IML robot with similiar productivity. And since the robot is to be installed to the top of the injection molding machine, it'll occupy less floor space and maximize the the floor occupation of your working place. And as a top entry IML system it'll provide more flexibility to have the parts either dropped to the operator side or the non-operator side.


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