Anyway the implementing of an injection molding automation system would be a big investment and there would be many things the be taken into consideration so you'll have an early cost recovery. We're here some proposal for you of which an injection molding automation system to be prepared and implemented.
When talking about automation, many peoply will ask "Hey, I want to buy a robotic arm for my injection molding machine for the parts picking, brass inserting and flash polishing and I have many molding for the same injection molding machine, so the robotic arm must be suitable for the different size and type of parts picking and plishing." My dear friend, the real "Robotic arm" is not like what you see in a science fiction film which is so smart and can do anything. In reality the robotic arm is rather "stupid" and can do what it be programmed to do step by step. It's part of the injection molding automation system but not means a robotic arm is an automation system. The poor reality is, a complex injection molding automation system with the function of parts inserting, flash polishing, packing etc. is suitable for the single parts big volumn production. If there're many different parts to be produced by the same injection molding machine, the best solution is to have a robotic arm picks the parts only and have the rest done manually.
If not a new factory, all the injection molding automation solutions will have to take the existing infrastructure into consideration. Which will include the details of the injection molding machine, the mold, the robotic arms, the supply of the water, electricity, the compressed air, and the layout of the workshop, the height of the ceiling etc. A custom made injection automation solution with the existing infrastrucdture eill help to reduce the cost of injection molding machinery purhcasing and have a faster system start up.
The injection molding automation solution will help to reduce the man hour but higher requirements would been put forward to their team of engineering because of the much more complex mechanical and control system of the injection automation system. The long term technical support from the automation system integrator would be very important to maintain the smooth running of the automation system.
Focus on injection moldign automation solutions integrating since 2009, GuangDong SWITEK Technology will provide you with a turn-key injection automation solution from the project evaluation, system design, machinery purhcasing, system start up, operating training and life time technical support to provide you with a ready to work system of injection molding.
SW257C
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 300 | 100 | 0 | 0 | 695 | 215 | 480 | -45°~+45° | 650 | 650 | 1450 | 2kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Quick Changer | 7.Y00175 | QCS-G100 | 1 |
| Sprue Gripper | 8.Y00050 | GR12-12CP | 1 |
| Plugs for Profile | 4.Y00069 | PEP2518 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00194 | SMBA-2525T | 6 |
| Extruded Profile | 4.Y00455 | PEP2518-1000 | 2 |
| Vacuum Cups VS2 Series | 1.Y03085 | VS2-SA11 | 6 |
| Vacuum Cup Fitting | 7.Y00703 | VM-02-G18 | 6 |
| Rotative Suspensions | 8.Y00061 | VFR1421-G18 | 6 |
| Mounting Bracket | 7.Y00200 | SMBE1-1440T | 6 |
| Connector | 1.Y02510 | APF-M5 | 2 |
| Side Manifold Block | 7.Y00157 | SMB-06M5 | 2 |
| L-Type Threaded HOse Fitting | 1.Y02722 | APL6-01 | 8 |
| Straight Threaded Hose Fitting | 1.Y02725 | APC6-01 | 6 |
There's one IML lids project which has Demag Systec 350/720-1450 SP to do the injection production with a mold of 6 cavities. The injection cycle is 6~7s. Which IML robot to recommend?
SW833-19 is a high speed side entry IML robot designed by SWITEK for the production of both IML lids and containers for injection molding machine 150~380T. With modular design it has the advantage of easy parts switching, easy maintenance, is an excellent IML robot for Demag Systec 350/720-1450 SP.