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SWITEK IML Robot Instruction -- SigmaTek -- Alarms

High Speed Siden Entry IML Robot SW833-S6
SWITEK IML Robot Instruction -- SigmaTek -- Alarms

Abstract

With the control system developed by the Austria automatic company SIGMATEK GmbH & Co KG, SWITEK high speed side entry IML robot is providing a more efficient and outstanding performance for your quality bulk production of the IML Yogurt Cups.

4 Alarms and history record

4.1 Alarms

Click Alarms button. As shown in the below picture of 1.6.1:

iml robot control system
  1. The specific Classification of the Alarms information Include: No., Count, Arrived, Gone and the specific description of the alarm's causing reason.
  2. Clean the happened alarms. If these alarms have been cleaned, we can delete these alarms in the table. Notice: The red color means that the alarms are still activated. The pink color means that this kind of alarms have been cleaned.
  3. Entry into the page of alarms information about principal axis.
  4. Entry into the page working record.
No Alarm Illumination Treatment
A004 to A015 Axis Interior Min Limit Indicates current actual limit is less than the set Min limit. In the manual page, remove this axis to Min Limited Funcction/Servo Setup/Axis/**/Axis Assignment->Max Limited in program, actual limited must be more than this set value, suggestion for -1.00mm.
A021 to A032 Axis interior Max limit Indicates current actual limit more than the set Max limit In the manual page, remove this axis to Max Limited Function/Servo Setup/Axis/**/Axis Assignment->Max Limited in program, actual limited must be less than this set value. This value is depended on the Mechanical Dimensions.
A041 to A052 Axis position limit Indicates axis' motion can not follow the speed of CNC instruction -Function/Servo Setup/Axis/**/Axis Control Assignment-> Max limited deviation, the first value is set 10mm more than the second. The second show the current actual deviation, suggested to adjust driver's rigidity to decrease deviation.
-Function/Servo Setup/Axis Assignment/**/Axis Control Assignment -> advance the value of KV, VU, suggested to advance 50 each time
-adjust accelerated speed, Function/Servo Setup/Axis configuration
A061 to A072 Axis Alarms Indicates breakdown happens inthe current axis** -Axis control module (CST 022/CNC 305/CNC 115 and so on) has not been tested
-+24V/+5V power supply of Axis control module is abnormal
-Check the corresponding limiting point configuration of I/O
A081 to A092 Axis position Min limit Indiccates that there is signal inputting in the Minimum limit sensor of current axis -mechanical hand is located in the position beyond limit Check machine
-misdescription happens in the transducer. Check transducer
-Check the corresponding limiting point configuration of I/O
A101 to A112 Axis position Max limit Indicates that there is signal inputting in the Maximum limit sensor of currrent axis. -mechanical hand is located in the position beyond limit. Check machine
-misdescription happens in the transducer. Check ransducer
-Check the corresponding point configuration of I/O
A121 Emergency stop button Pressed down Emergency stop of machine active on the Control panel. -Rotate the Emergency stop of machine chockwise to loosen it/System Setup. function is , so this Emergency will not appear until Reboot; if check . Emergency disiappear automatically.
-If Button Stop of hand controller virtual key is pressed down, reset this virtual key.
A122 Pressure abnormal pressure abnormal Check pressure. Check wether or not pressure test has been turned on.
A123 Emergency stop of machine active Checked Emergency stop of machine put down
  • Check the Emergency stop of machine
  • Check the connection
  • Check the corresponding point configuration of IO
A124 Safety equipment is abnormal Machine safety door open
  • Check the order of safety door
  • Check the connection
  • Check the corresponding point configuration of IO
A125 Quantity accomplished Set quantity has been finished Function/produce setup page->Quantity Setup
A126 Reject part reaches setting limit Amount of reject part has reached the number of set alarms function/produce setup page - > Reject Alarm Interval
A127 Cycle time overtime Cyclical time exceeds the safety time scope. function/produce setup page -> motion monitor time; 0 do not means monitor.
A128 Fixture abnormal Fixture motion beyond the set time of monitor
  • Function/signal setup -> fixture*test* **s
  • Check the fixture situation in the point configuration of IO
A129 Module Open/Close signal abnormal Conflict between Module Open and Module Close
  • Check the output signal of machine
  • Check the corresponding point configuration of IO
A130 Vacuum abnormal Monitor of Vacuum exceed the set monitor time.
  • Function/signal setup ->Vacuum *test monitor time*.**s
  • Check the fixture situation in the point configuation of IO
A131 Division by zero error Set parameter has been divided by 0. Check whether set parameter has been divided by 0.
Set parameter is too small.
A133 Module Open Interval Time Interval is too short between two Module Open
  • Check the output signal of Module Open
  • Check the corresponding point configuration of IO
  • Time/Module Open Interval Time >Right Interval Time
A141 to A149 Baseboard slot modulel error The order error in the second module Baseboard …… the order error in the ninth module Baseboard
  • Check whether the module in slot is selected rightly
  • Check whether the module is normal, power supply is normal
  • Check whether corresponding slot in baseboard is normal
A150 CIV512 module error Order of CIV 512 module tests wrong.
  • Check whether CIV512 is normal, power is normal
  • CHeck whether corresponding slot in baseboard is normal
  • Check whether varan bus connection is right, varan in pilot lamp is bright
A151
A152		 Driver module Order of Driver SDD/MDD tests wrong.
Driver 1: PLC varan bus connects with the driver firstly;
Driver 2: bus connects with this driver secondly
  • Check whether varan bus connection is right;varan in means bus entry; out means bus exit, after connecting the network cable, corresponding LED will be bright.
  • Check whether power supply of driver is normal
  • Check whether varan bus is normal
  • Check wheth bus entry of driver is normal
A161 Module Open pattern Interval abnormal Interval between the two Module Open Receive signal is too short
  • Check whether or not Following Move Type in System Setup selects the Module Open Switch
  • Check the corresponding point configuration of IO
  • Time/Module Open pattem Interval > Right Interval
A162 The label paper shortage System receives the signal of label paper shortage
  • Check the point about label paper shortage configuration IO
  • Check the signal of label paper test sensor
A163 VBC error The order of VBC module is tested wrong
  • Check System Setup > Whether Control of the third party is on (VBC alarmeffects after be turned on)
  • Check whether VBC is normal, power supply is normal
  • Check whether the bus connection of VBC varan is normal (machine connects with varian in 2; Mechanical hand connects with varan in 1)
A171 to A203 Motion overtime Automatic running, the motion time of corresponding axis exceeds safety time.
  • Set the safety time in the teaching module correctly
  • Check whether axis act or not. Machine still can give out overtime alarm if axis does not act or act badly.
  • Check wether there are compiling errors of corresponding steps in teaching module.

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Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

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PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.

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