ZE4500F/1700-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description	Unit	Value
INJECTION UNIT
Shot volume	cm³	929
Shot weight	g	0
Shot speed	mm/s	160
Screw diameter	mm	65
Injection pressure	MPa	196
Screw L:D ratio	--	25
CLAMPING UNIT
Clamping force	kN	4500
Opening Stroke	mm	800
Space between tie bars	mm x mm	770 x 770
Mold thickness(min)	mm	400
Mold thickness(max)	mm	820
Hydraulic ejection stroke	mm	180
Hydraulic ejection force	kN	98
POWER UNIT
Pump motor	kW	172
Heating capacity	kW	0
GENERAL
Oil tank capacity	L	280

Robot Installation

Platen Dimension

Machine Dimmension

#	Value
A	8796 mm
B	1754 mm
C	610 mm
D	250 mm
E	2135 mm
F	4 x M10 L20
G	115 mm
H	148 mm
J	φ80 mm
K	115 mm
L	217 mm
M	φ4 mm
N	SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:

The material of which the IML containers to be produced from
The opening stroke of the injection molding machine
The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

High Speed Hydraulic Injection Molding Machine:
For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:
- Haitian MARS F/H series high speed injection molding machine
- YIZUMI P/S3 series high speed injection molding machine
- HMD SP series high speed injection molding machine
- ChenHsong Speed-Pack series high speed injection molding machine
- Golden Eagle GEKW/GS series high speed injection molding machine
- Powerjet KF series of high speed injection molding machine
- DAKUMA DKM/HH series high speed injection molding machine
Hybrid Injection Molding Machine
A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:
- Yizumi D1-E series of hybrid injection molding machine
- Haida KDY series of high speed hybrid injection molding machine
- FCS AF series hybrid injection molding machine
- PowerJet JEV Series hybrid injection molding machine
All Electric Injection Molding Machine
As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:
- Zhafir ZE/VE series of all electric injection molding machine
- Yizumi E series of high speed all electric injection molding machine
- VALMO Real P series full electric injection molding machine
- HMD EM Series full electric injection molding machine
- LK ELETTRICA Series of full electric injection molding machine
- BOLE FE Series all electric injection molding machine
- WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:

HD B/U series of injection molding machine for IML paint bucket production
PowerJet PB series of injection molding machine for IML paint bucket production
LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine

SW7725DS

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
2250	1720	0	0	2500	680	1520	4000	5050	3005	3200	50kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

This EOAT is for One Cavity Parts Picking and In Mold Insertion;
The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00481	PEP2525-1500	1
Plugs for Profile	4.Y00070	PEP2525	8
Mould Positioner	8.Y00088	GMP20A	3
Vacuum Cups VS2 Series	1.Y05310	VS2-SA20	2
Rotative Suspensions	8.Y00061	VFR1421-G18	2
Pneumatic Finger Gripper	8.Y00084	GFR14-95G	7
Extension Tube	7.Y00733	SMBY14-50	6
Mounting Bracket	7.Y00200-T	SMBE1-1440T	3
Cross Mounting Bracket for Profiles	7.Y00194-T	SMBA-2525T	4
Vacuum Cup Fittings	7.Y00703	VM02-G18	2

Q & A About Robotic Arms and Injection Automation

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution

ZE4500F/1700-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Machine Specification

Machine Dimension

IML Projects Injection Molding Machine Selection

Best Buy Robotic Arm for Injection Molding Machine

The Application of End of Robotic Arm Tooling

One Cavity In Mold Insertion EOAT With Mold Positioner

Q & A About Robotic Arms and Injection Automation

Contact SWITEK Robot On WhatsApp.