ZE4500F/1400-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description	Unit	Value
INJECTION UNIT
Shot volume	cm³	735
Shot weight	g	0
Shot speed	mm/s	160
Screw diameter	mm	60
Injection pressure	MPa	193
Screw L:D ratio	--	25
CLAMPING UNIT
Clamping force	kN	4500
Opening Stroke	mm	800
Space between tie bars	mm x mm	770 x 770
Mold thickness(min)	mm	400
Mold thickness(max)	mm	820
Hydraulic ejection stroke	mm	180
Hydraulic ejection force	kN	98
POWER UNIT
Pump motor	kW	166
Heating capacity	kW	0
GENERAL
Oil tank capacity	L	280

Robot Installation

Platen Dimension

Machine Dimmension

#	Value
A	8623 mm
B	1614 mm
C	610 mm
D	251 mm
E	2135 mm
F	4 x M10 L20
G	115 mm
H	149 mm
J	φ80 mm
K	115 mm
L	184 mm
M	φ4 mm
N	SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:

The material of which the IML containers to be produced from
The opening stroke of the injection molding machine
The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

High Speed Hydraulic Injection Molding Machine:
For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:
- Haitian MARS F/H series high speed injection molding machine
- YIZUMI P/S3 series high speed injection molding machine
- HMD SP series high speed injection molding machine
- ChenHsong Speed-Pack series high speed injection molding machine
- Golden Eagle GEKW/GS series high speed injection molding machine
- Powerjet KF series of high speed injection molding machine
- DAKUMA DKM/HH series high speed injection molding machine
Hybrid Injection Molding Machine
A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:
- Yizumi D1-E series of hybrid injection molding machine
- Haida KDY series of high speed hybrid injection molding machine
- FCS AF series hybrid injection molding machine
- PowerJet JEV Series hybrid injection molding machine
All Electric Injection Molding Machine
As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:
- Zhafir ZE/VE series of all electric injection molding machine
- Yizumi E series of high speed all electric injection molding machine
- VALMO Real P series full electric injection molding machine
- HMD EM Series full electric injection molding machine
- LK ELETTRICA Series of full electric injection molding machine
- BOLE FE Series all electric injection molding machine
- WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:

HD B/U series of injection molding machine for IML paint bucket production
PowerJet PB series of injection molding machine for IML paint bucket production
LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine

SW6712

Unit: mm

X1	X2	X3	X4	Y	YM1	YM2	Z	L	W	H	Payload
1055	607	288	607	1200	420	780	1750	2340	1700	2460	8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name	PN #	Model	Quantity
Extruded Profiles	4.Y00052	PEP4040-1000	2
Plugs for Profile	4.Y00072	PEP4040	4
Extruded Profiles	4.Y000481	PEP2525-1500	2
Extruded Profiles	4.Y00481	PEP2525-1000	1
Plugs for Profile	4.Y00070	PEP2525	10
Cross Mounting Bracket for Profiles	7.Y00356-T	SMBA-2540T	10
Pneumatic Needle Gripper	8.Y00025	GN2010	14
Mounting Bracket	7.Y00308-T	SMBE2-2060T	14
Mounting Bracket	7.Y00309-T	SMBE2-3060T	1

Q & A About Robotic Arms and Injection Automation

Which Robot is the Best one for Haitian JU1080~JU4000 Two Platen Injection Molding Machine?

Although the clamping force of the 5^th generation of Haitian JUPITER series of two platen injection molding machine reached a historical height of 88000kN, the most widely used injection molding machines are still within the range of 10,800kN ~ 40,000 kN in the automotive parts production business. As we can find from the introduction of the Haitian 5^th generation JUPITER series injection molding machine, the robot for the injection molding machine will count the new abilities of it:

Intelligence: The new generation of Haitian 5^th generation of JUPITER injection molding machine integrated the new AI technology into its control system, which request the robot has the ability to be integrated into the machine.
Flexibility of Integration: The new generation of JUPITER injection molding machine provide more possibility of automation integration, it means that the robot will have more communication with the injection molding machine.
Sustainability : The new generation of JUPITER two platen injection molding machine is an energy saving and environmental friendly injection molding machine.

Best Injection Robot for JU1080 ~ JU4000

For the 5^th generation of JUPITER series two platen injection molding machine, the robot to recommend is SWITEK SW77 series of 3 axis servo injection robot. With a kick-back design and a payload up to 75kg, the SW77 series of injection robot will provide 30% more of EOAT working space. Further more, with optional extra servo Axis A, B & C, the SW77 series of injection robot will provide more flexibility for the EOAT design of a complex mold, which made it the best robot for injection automation project with a JUPITER injection molding machine.

For free consultation of injection robot selection and injection automation integration, please feel free to contact Adams from SWITEK to get team support of your new injection project.

ZE4500F/1400-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Machine Specification

Machine Dimension

IML Projects Injection Molding Machine Selection

Best Buy Robotic Arm for Injection Molding Machine

The Application of End of Robotic Arm Tooling

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Q & A About Robotic Arms and Injection Automation

Contact SWITEK Robot On WhatsApp.