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ZE3800F/1700-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 791
Shot weight g 0
Shot speed mm/s 160
Screw diameter mm 60
Injection pressure MPa 230
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 3800
Opening Stroke mm 700
Space between tie bars mm x mm 770 x 770
Mold thickness(min) mm 300
Mold thickness(max) mm 710
Hydraulic ejection stroke mm 160
Hydraulic ejection force kN 69
POWER UNIT
Pump motor kW 172
Heating capacity kW 0
GENERAL
Oil tank capacity L 135

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 8216 mm
B 1754 mm
C 610 mm
D 250 mm
E 2095 mm
F 4 x M10 L20
G 115 mm
H 148 mm
J φ80 mm
K 115 mm
L 217 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 1025 250 590 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Clamping;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The Sprue Gate Would be Cut by Air Nipper;
  • The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

What Would be the Budget for a 6 Cavities 700ml Beverage Cups IML Project?

With the globalization of Chinese Milk Tea brands, the production of IML cups for the milk tea (mostly 700/900ml) is now not only a billion dollars business in China but also a million dollars business in many other countries like Thailand, Vietnam, Malaysia and many other southeast Asia countries where you can find thousands of milk tea stores from China like MIXUE, CHAJI etc. It would be the best time to invest an IML system to be the localized supplier of these brands. But for a new invester of the IML beverage, what would the budget of such a project?

IML Cups

8 Cavities Beverage Cups Side Entry IML Solutions

An economic investment for the new beverage cups producer would be an 8 cavities solution which you'll need:

  • 420T high speed injection molding machine, the recommended machine would be Yizumi P series high speed injection molding machine; HMD SP series high speed injection molding machine and Haitian MA/F series of high speed injection molding machine.
  • SWITEK SW8 Series high speed side entry IML robot which the total cycle time would be around 7.5s.
  • 8 Cavities 750ml cups mold hot runner injection mold.
  • Other auxiliary machinery.

Since the production of the IML beverage cups is now a mature solution in China, a all Chinese solution is now stable and efficient. Contact Adams from SWITEK for more details about a turn-key solutions of 700ml beverage cups IML solution with all machines made in China.


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