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ZE3000F/1100-- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 570
Shot weight g 0
Shot speed mm/s 350
Screw diameter mm 55
Injection pressure MPa 190
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 3000
Opening Stroke mm 600
Space between tie bars mm x mm 670 x 670
Mold thickness(min) mm 250
Mold thickness(max) mm 650
Hydraulic ejection stroke mm 160
Hydraulic ejection force kN 69
POWER UNIT
Pump motor kW 187
Heating capacity kW 0
GENERAL
Oil tank capacity L 135

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 7257 mm
B 1465 mm
C 560 mm
D 245 mm
E 2084 mm
F 4 x M10 L20
G 115 mm
H 143 mm
J φ60 mm
K 115 mm
L 180 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1200 475 725 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

  • This EOAT is for One Cavity Parts Picking and In Mold Insertion;
  • The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
  • The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
  • The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
  • The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

Why is SWITEK your best OEM/ODM partner of IML robot?

With more robots manufacturers joint the competition of IML solutions, you'll be able to find many new brands of IML robot from China each year in the Plastic manchinery related exhibitions in your Countries. With so many IML solutions available, how to choose the one best suitable to your project and who would be your reliable partner to provide you with an OEM/ODM service?

As an project oriented injection automation system, IML robot is a custom made system according to the mold design, which made it a team work of R&D, purchasing and after service. And an experienced service team of IML system would be the key to a successful IML project.

With the first IML system on show Chinaplas 2010, SWITEK is now one of the largest IML solutions provider in China with an annual output of more than 200 sets of IML system delivered, we have a complete IML solutions of both top & side entry for IML containers/lids from 100ml to 33L paint buckets. We can not only provide an IML system according to your requirement but also custom make the colors of the IML robot.

For more information of IML robot OEM/ODM service, please feel free to contact Adams from SWITEK to get a reday to work IML system.


Email: sales06@switek.biz

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