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ZE1900F/830 -- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 412
Shot weight g 0
Shot speed mm/s 350
Screw diameter mm 50
Injection pressure MPa 200
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 1900
Opening Stroke mm 470
Space between tie bars mm x mm 570 x 570
Mold thickness(min) mm 200
Mold thickness(max) mm 550
Hydraulic ejection stroke mm 150
Hydraulic ejection force kN 55
POWER UNIT
Pump motor kW 151
Heating capacity kW 0
GENERAL
Oil tank capacity L 115

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 6343 mm
B 1332 mm
C 430 mm
D 255 mm
E 2019 mm
F 4 x M10 L20
G 115 mm
H 153 mm
J φ50 mm
K 115 mm
L 122.5 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1055 607 288 607 1000 420 580 1750 2340 1700 2190 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Vacuum Cup;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
  • The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

Injection Molding Machine for 8 Cavities IML Silicone Cartridge Tubes Production Recommending -- HaiTian MA3600/2250G

As the world largest manufacturer of the injection molding machine, to have a HaiTian injection molding machine for your IML Silicone cartridge tube is no doubt a guarantee of the continued localized service and reliable system performance. For an IML solutions of Silicone cartridge tubes with a daily output of around 26,000pcs of IML Silicone cartridge tubes, the recommend injection molding machine would be MA3600, below parameters of it for your reference:

  • Clamping Force: 3600KN (360T)
  • Opening Stroke: 660mm (To minimize the machine, we'll choose to have the IML Silicone cartridge tube to be free dropped instead of picked by robot, and the IML robot will insert the label of the Silicone cartridge tubes only.)
  • Min-Max Mold Height: 250 ~ 710mm
  • Space Between Tia Bars: 710 x 710mm

IML Sillicone Cartridge Tubes

8 Cavities Sillicone Cartridge Tubes Side Entry IML Solutions

With patented servo hydraulic drive system, Hiatian MARS series servo drive energy-saving injection molding machine is one of the best choice for the production of IML Silicone cartridge tubes which the total cycle time would be around 25s. With the custom made IML robot for Silicone cartridge tube by SWITEK you'll get price smart but reliable solutions of 8 cavities side entry IML Silicone cartridge solutions.

With the first IML robot delivered in 2009, SWITEK has built up sound relation with the key injection molding machine manufacturer and mold maker to provide you with a turn-key IML solutions of Silicone cartridge tubes.


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