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ZE1900F/640 -- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 319
Shot weight g 0
Shot speed mm/s 160
Screw diameter mm 45
Injection pressure MPa 200
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 1900
Opening Stroke mm 470
Space between tie bars mm x mm 570 x 570
Mold thickness(min) mm 200
Mold thickness(max) mm 550
Hydraulic ejection stroke mm 150
Hydraulic ejection force kN 55
POWER UNIT
Pump motor kW 89
Heating capacity kW 0
GENERAL
Oil tank capacity L 115

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 6148 mm
B 1211 mm
C 400 mm
D 214 mm
E 1850 mm
F 4 x M8 L15
G 85 mm
H 125 mm
J φ50 mm
K 70 mm
L 138 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6308-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
980 640 165 645 800 235 565 1280 2320 1500 1690 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Car Threshold Strip Picking EOAT

One Cavity Car Threshold Strip Picking EOAT

Product Descriptions

  • This EOAT is for One Cavity Car Threshold Strip Picking;
  • EOAT Function: Car Threshold Strip Picking and Runner Cutting;
  • Injection Molding Machine Clamping Force: 2700T;
  • Number of Runner: 14
  • The Gross Weight of the EOAT Seet is about 80kg.

Q & A About Robotic Arms and Injection Automation

What's the Advantages of SWITEK Side Entry Forks Folding Robot SW818?

Foldable Forks is a disposable cutlery which was firstly introduced to the Chinese people with the instant noodle in year 1992. At that time the production of the foldable forks are still a high technology with the mold making technology controlled by the mold makers from outside China. The "Instant noodle" was still something luxiliary in China at that time.

foldable cutlery production facilities

64 Cavities Foldable Forks Picking & Folding Solutions

The first SWITEK side entry 64 cavities forks pick and folding robot was delivered in 2012 to the forks supplier of UNI-PRESIDENT in Indonesia with 4 robots delivered with the Husky injection molding machine. The advantages of SWITEKE side entry 64 cavities forks folding solutions include:

  • High Speed: With an in mold time of 1.6s and a total cycle time of 8.9s (Husky 450T high speed injection molding machine)
  • Easey Installation: The SWITEK side entry 64 cavities fork folding solution has the picking robot and the forks folding unit integrated as a side entry robot, which is easy for installation and maintenance.
  • Long Term Technical Support: With a team of 25 experienced service engineers, a lifelong technique support is guarantee for all the automation system delvired by SWITEK.

Other than the picking and folding of the forks, the new SWITEK 64 cavities forks folding system is ready to be integrated with a packing system to have each of the fork film sealed independently for a better guarantee of the food safety.

For more solutions of cutlery auto-packing please contact Adams from SWITEK to get a turn-key solutions of foldable forks production.


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