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ZE1900F/640 -- Zhafir All Electric Haitian High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 252
Shot weight g 0
Shot speed mm/s 160
Screw diameter mm 40
Injection pressure MPa 253
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 1900
Opening Stroke mm 470
Space between tie bars mm x mm 570 x 570
Mold thickness(min) mm 200
Mold thickness(max) mm 550
Hydraulic ejection stroke mm 150
Hydraulic ejection force kN 55
POWER UNIT
Pump motor kW 89
Heating capacity kW 0
GENERAL
Oil tank capacity L 115

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 6148 mm
B 1211 mm
C 400 mm
D 214 mm
E 1850 mm
F 4 x M8 L15
G 85 mm
H 125 mm
J φ50 mm
K 70 mm
L 138 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW257C

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
300 100 0 0 695 215 480 -45°~+45° 650 650 1450 2kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Clamping;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The Sprue Gate Would be Cut by Air Nipper;
  • The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

Will Hybrid An Ideal Injection Molding Machine for IML Project?

Hybrid injection molding machine, a combination of the all electric injection molding machine and the hydraulic injection molding machine, it's no doubt one of the best injection molding machine for your IML project. A hybrid injection molding machine will have the precision of plastic injection also the much lower cost against the all electric injection molding machine.

One of the best buy hybrid injection molding machine made in China is the LDY series of hybrid injection molding machine made by Haida, one of the injection molding machine manufacturer founded in 1992 and is famous for the reliability of the injection molding machines. The LDY series of hybrid injection molding machine is their key products for thin-wall container production markets with a clamping force ranging from 100~420T.

For your IML project, the best IML robot to match Haida LDY series hybrid injection molding machine would be SWITEK SW8 Series IML robot, with control systems by European system provider SigmaTek, the cycle time of SW8 series of IML robot can reach 2.0s for the IML production of small size thin-wall containers or lids. It's one of the fastest IML robot made in China.


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