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ZE1500F -- Zhafir High Speed All Electric Injection Molding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 213
Shot weight g 0
Shot speed mm/s 200
Screw diameter mm 40
Injection pressure MPa 200
Screw L:D ratio -- 25:1
CLAMPING UNIT
Clamping force kN 1500
Opening Stroke mm 420
Space between tie bars mm x mm 520 x 520
Mold thickness(min) mm 180
Mold thickness(max) mm 520
Hydraulic ejection stroke mm 120
Hydraulic ejection force kN 33
POWER UNIT
Pump motor kW 82
Heating capacity kW 17.5
GENERAL
Oil tank capacity L 93

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 5654 mm
B 1093 mm
C 400 mm
D 224 mm
E 1815 mm
F 4 x M8 L15
G 85 mm
H 135 mm
J φ50 mm
K 70 mm
L 99 mm
M φ4 mm
N SR10

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW818

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
190 190 0 0 400 0 0 2100 2730 2410 1720 5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Instrument Panel Picking EOAT

One Cavity Instrument Panel Picking EOAT

Product Descriptions

  • This EOAT is for One Cavity Instrument Panel Picking;
  • EOAT Function: Instrument Panel Picking and Runner Cutting;
  • Non-marking Suction Cups and Softer Rubber Pad Interface Clamp Application;
  • Number of Runner: 11
  • The Gross Weight of the EOAT Seet is about 25kg.

Q & A About Robotic Arms and Injection Automation

YIZUMI P350 or P380K3, which one would be a better choice for your IML project?

P350 is a high speed injection molding machine designed for thin-wall containers while P380K3 is the third generation of high speed injection molding machine by YIZUMI designed for thin-wall containers. With 30 Tons more in clamping force, does it mean that P380K3 will compatible to the molds designed according to the parameters of P350?

In one just finished IML project we encountered something embrassing. There's one mold designed according to the parameter of YIZUMI P350, and we have a P380K3 in our system testing workshop, but when the mold received we find that the mold thinkness exceeded the max mold thickness of the P380K3. After double check the parameters of both the injection molding machine we found that Mold thickness allowed for P350 is 300~750mm while the mold thickness for P380K3 is only 250~650mm. And the Max Daylight of P380K3 is 160mm less than P350.

Then how to choose between, which one would be a better choice for your IML project? It would be depends on the size of the parts of which you're producing. For smaller container 30 Tons more clamping force with 160mm less max daylight means that the injection molding machine will have a less mold Open/Close time and result in a higher productivity while for larger size containers P350 will allow you to install a thicker mold, it would be more friendly to an IML project of deep cavity containers.

For more insights of the cutting edge IML technology please feel free to contact Adams from SWITEK, your personal consultant of IML Solutions.


Email: sales06@switek.biz

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