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U508TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

Description Unit Value
INJECTION UNIT
Shot volume cm3 2487
Shot weight g 2263
Shot speed mm/s 152
Screw diameter mm 90
Injection pressure MPa 133
Screw L:D ratio -- 20.8
CLAMPING UNIT
Clamping force kN 5080
Opening Stroke mm 775
Space between tie bars mm x mm 805 x 715
Mold thickness(min) mm 290
Mold thickness(max) mm 800
Hydraulic ejection stroke mm 225
Hydraulic ejection force kN 152
POWER UNIT
Pump motor kW 45
Heating capacity kW 38.3
GENERAL
Oil tank capacity L 900

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 7800 mm
B 4135 mm
C 75 mm
D 520 mm
E 60 mm
F 220 mm
G 720 mm
H 1000 mm
I 1000 mm
J 1245 mm
K 300 mm
L 1530 mm
M 1730 mm
N 220 mm
O 60 mm
P 880 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW257C

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
300 100 0 0 695 215 480 -45°~+45° 650 650 1450 2kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

What's the Advantages of SWITEK Side Entry Forks Folding Robot SW818?

Foldable Forks is a disposable cutlery which was firstly introduced to the Chinese people with the instant noodle in year 1992. At that time the production of the foldable forks are still a high technology with the mold making technology controlled by the mold makers from outside China. The "Instant noodle" was still something luxiliary in China at that time.

foldable cutlery production facilities

64 Cavities Foldable Forks Picking & Folding Solutions

The first SWITEK side entry 64 cavities forks pick and folding robot was delivered in 2012 to the forks supplier of UNI-PRESIDENT in Indonesia with 4 robots delivered with the Husky injection molding machine. The advantages of SWITEKE side entry 64 cavities forks folding solutions include:

  • High Speed: With an in mold time of 1.6s and a total cycle time of 8.9s (Husky 450T high speed injection molding machine)
  • Easey Installation: The SWITEK side entry 64 cavities fork folding solution has the picking robot and the forks folding unit integrated as a side entry robot, which is easy for installation and maintenance.
  • Long Term Technical Support: With a team of 25 experienced service engineers, a lifelong technique support is guarantee for all the automation system delvired by SWITEK.

Other than the picking and folding of the forks, the new SWITEK 64 cavities forks folding system is ready to be integrated with a packing system to have each of the fork film sealed independently for a better guarantee of the food safety.

For more solutions of cutlery auto-packing please contact Adams from SWITEK to get a turn-key solutions of foldable forks production.


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