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U238TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

Description Unit Value
INJECTION UNIT
Shot volume cm3 829
Shot weight g 754
Shot speed mm/s 160
Screw diameter mm 65
Injection pressure MPa 132
Screw L:D ratio -- 20.3
CLAMPING UNIT
Clamping force kN 2380
Opening Stroke mm 520
Space between tie bars mm x mm 530 x 530
Mold thickness(min) mm 200
Mold thickness(max) mm 580
Hydraulic ejection stroke mm 150
Hydraulic ejection force kN 70
POWER UNIT
Pump motor kW 22
Heating capacity kW 24.7
GENERAL
Oil tank capacity L 240

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 6200 mm
B 3270 mm
C 650 mm
D 405 mm
E 60 mm
F 1900 mm
G 1330 mm
H 1340 mm
I 764 mm
J 2200 mm
K 4690 mm
L 1840 mm
M 1010 mm
N 1050 mm
O 1470 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6308-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
980 640 165 645 800 235 565 1280 2320 1500 1690 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Car Threshold Strip Picking EOAT

One Cavity Car Threshold Strip Picking EOAT

Product Descriptions

  • This EOAT is for One Cavity Car Threshold Strip Picking;
  • EOAT Function: Car Threshold Strip Picking and Runner Cutting;
  • Injection Molding Machine Clamping Force: 2700T;
  • Number of Runner: 14
  • The Gross Weight of the EOAT Seet is about 80kg.

Q & A About Robotic Arms and Injection Automation

How to Plan An IML Automation Solutions of IML Cups for Yogurt with Vision Control and Packing?

To be the supplier of IML Yogurt cups for the dairy producers now in China is not an easy job, the strict standard of "Biotic Pollution Free" make it a basic requirement to have a system of IML cups production system which will have the vision control system and the packing system integrated. Only with an IML solution of this kind will ensure that the IML cups would be "Biotic pollution free" to ensure thee food safety.

iml yogurt cups

8 Cavities Yogurt Cups Side EEntry IML Solutions with Vision Control and Packing

It sounds great right? Yes it's great to have the yogurt cups produced from IML to bag packing automatically with the bad parts rejected automatically. It's an economic solution with the increasing manhours globally for the bulk production of IML containers for dairy products. As an efficient production solution of IML containers, what should the IML containers producer keep in mind while planning such a project?

For an automation system of IML with vision control and packing, the key to note would be:

  • The Expected Daily Output of the Containers: As a bulk production system, an IML system with vision control and packing is not suitable for samll orders. Each system would be suitable for one products only.
  • The Mold Drawing: For an IML containers production system, a 3D drawing of the mold is essential for a successful IML project. It could be either .stp or x_t file.
  • The Details of the Injection Molding Machine: An IML robot would be a custom made one according to the dimension of the injection molding machine and the layout drawing of the mold, the details of the injection molding machine would be very important to an IML project.
  • The Checking Standard of the Cups: As a vision control system is a "self-study" system so while planning an IML project with vision control it's important to prepare samples of both "good" parts and "bad" parts for the system to "learn" which one to be packed and which one to be rejected.
  • How Would You Want the Parts to be Packed: It's the key to design the packing system for the IML cups, you should discuss it with the dairy producer and provide the packed sample if possible.

The tips above are some basice notes for an IML system with vision control and packing, for more information about IML solutions please contact Adams from SWITEKE for a ready to work turn-key IML solutions.


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