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U178TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

Description Unit Value
INJECTION UNIT
Shot volume cm3 397
Shot weight g 362
Shot speed mm/s 196
Screw diameter mm 45
Injection pressure MPa 228
Screw L:D ratio -- 23.5
CLAMPING UNIT
Clamping force kN 1780
Opening Stroke mm 450
Space between tie bars mm x mm 485 x 465
Mold thickness(min) mm 180
Mold thickness(max) mm 520
Hydraulic ejection stroke mm 130
Hydraulic ejection force kN 70
POWER UNIT
Pump motor kW 19
Heating capacity kW 16.3
GENERAL
Oil tank capacity L 220

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 5900 mm
B 3000 mm
C 595 mm
D 370 mm
E 60 mm
F 1750 mm
G 1100 mm
H 1150 mm
I 724 mm
J 2100 mm
K 4220 mm
L 1740 mm
M 950 mm
N 990 mm
O 1430 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7112DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
950 720 0 0 1200 425 775 1650 2710 1434 1780 5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion

Two Cavities Non-woven Fabrics In Mold Insertion EOAT Design

Product Descriptions

  • This EOAT is for 2 Cavities Non-woven Fabric In Mold Insertion;
  • The Inserts (Non-woven Fabric) Would be Take Out or Embeded by Pneumatic Needle Gripper;
  • The Grippers Would be Drived by Two Air-Routes, One for Each Cavity;
  • The Gross Weight of the EOAT Seet is about 7kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00052 PEP4040-1000 2
Plugs for Profile 4.Y00072 PEP4040 4
Extruded Profiles 4.Y000481 PEP2525-1500 2
Extruded Profiles 4.Y00481 PEP2525-1000 1
Plugs for Profile 4.Y00070 PEP2525 10
Cross Mounting Bracket for Profiles 7.Y00356-T SMBA-2540T 10
Pneumatic Needle Gripper 8.Y00025 GN2010 14
Mounting Bracket 7.Y00308-T SMBE2-2060T 14
Mounting Bracket 7.Y00309-T SMBE2-3060T 1

Q & A About Robotic Arms and Injection Automation

Why So Many Cutlery Producers Will Choose a Submarine Gate Cold Runner Mold for Their Cutlery Auto-packing Solutions?

Plastic (PP + CA/PLA) cutlery of different size are widely used around the world with a booming demand of "Takeout" food in a fast-paced life nowadays. And as an easy to produce products more and more plastic factory owners joint this business. But for the new producers of cutlery, how to make your investment rewardable?

cutler packing system

Cutlery Auto-packing Injection Automation Solutions

To producce a plastic cutlery (Knife, Forks and Spoon) the producer will need an injeciton molding machine, the mold and the automation system. For the automation system it could be a robot only for manually packing or robot + auto-packing system for a cutlery auto-packing system. For the mold the cutlery can either choose a hot runner mold or a cold runner mold. But more and more producer will choose a submarine gate cold runner mold, why?

The most important is the cost advantage of a submarine gate cold runner mold against a hot runner one. As a low value added products most of the cutlery producing system are low budget project, and reduction of the investment means an increase of the profit in the future.

For more ideas about a cutlery auto-packing solution please contact Adams from SWITEK to get a turn-key solution of cutlery packing.


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