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U158TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

Description Unit Value
INJECTION UNIT
Shot volume cm3 318
Shot weight g 289
Shot speed mm/s 208
Screw diameter mm 42
Injection pressure MPa 174
Screw L:D ratio -- 22
CLAMPING UNIT
Clamping force kN 1580
Opening Stroke mm 395
Space between tie bars mm x mm 430 x 430
Mold thickness(min) mm 140
Mold thickness(max) mm 450
Hydraulic ejection stroke mm 115
Hydraulic ejection force kN 38
POWER UNIT
Pump motor kW 15
Heating capacity kW 13.2
GENERAL
Oil tank capacity L 200

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 5040 mm
B 2740 mm
C 590 mm
D 355 mm
E 60 mm
F 1580 mm
G 2225 mm
H 2225 mm
I 724 mm
J 2020 mm
K 3925 mm
L 1650 mm
M 880 mm
N 920 mm
O 1350 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 1025 250 590 1000 475 525 1750 2780 1610 1930 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Instrument Panel Picking EOAT

One Cavity Instrument Panel Picking EOAT

Product Descriptions

  • This EOAT is for One Cavity Instrument Panel Picking;
  • EOAT Function: Instrument Panel Picking and Runner Cutting;
  • Non-marking Suction Cups and Softer Rubber Pad Interface Clamp Application;
  • Number of Runner: 11
  • The Gross Weight of the EOAT Seet is about 25kg.

Q & A About Robotic Arms and Injection Automation

How is the SWITEK IML System for 2 Cavities Butter Box with 2 Lables Designed?

IML Containers with 2 lables will provide more space for the dairy products producers to design their pattern and provide more detailed description of their products, but with one more label it'll make the design of the IML system much more complex. How would be the two labels to be put into the mold and what would be the recommendation of such an IML system?

IML Container

2 Cavities IML Solutions for Containers with 2 Labels

SWITEK has both solutions of 2 cavities IML solutions for oval shpe box and 4 cavities IML solutions for round cups with 2 labels. The difference of the 2 labels IML solutions of wrap + bottom labeling will request more space for the magazine layout design. Both the labels would be put into the cavities at the movable part of the platen with the parts to be picked from the fixed part of the platen.

Since the structure of the magazine for the IML containers with two labels is much more complex than that of wrap labeling only, the best solution is to have a turn-key IML solutions from SWITEK Automation so we can have the robot and the injection mould well tested together before delivery to ensure that the system which you received is ready to work. For more details about a turn-key IML solutions please contact Adams from SWITEK Automation, you're personal advisor of IML Soutions integration.


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