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U158TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

Description Unit Value
INJECTION UNIT
Shot volume cm3 288
Shot weight g 262
Shot speed mm/s 208
Screw diameter mm 40
Injection pressure MPa 192
Screw L:D ratio -- 23.1
CLAMPING UNIT
Clamping force kN 1580
Opening Stroke mm 395
Space between tie bars mm x mm 430 x 430
Mold thickness(min) mm 140
Mold thickness(max) mm 450
Hydraulic ejection stroke mm 115
Hydraulic ejection force kN 38
POWER UNIT
Pump motor kW 15
Heating capacity kW 13.2
GENERAL
Oil tank capacity L 200

Robot Installation

Platen Dimension

Machine Dimmension

# Value
A 5040 mm
B 2740 mm
C 590 mm
D 355 mm
E 60 mm
F 1580 mm
G 2225 mm
H 2225 mm
I 724 mm
J 2020 mm
K 3925 mm
L 1650 mm
M 880 mm
N 920 mm
O 1350 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production
Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6710DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1000 475 525 1750 2780 1610 1930 8kg
The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

  • This EOAT is for One Cavity Parts Picking and In Mold Insertion;
  • The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
  • The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
  • The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
  • The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

Is the Stack Mold an Economic Solution for the Cutlery Production?

Stack mold is a popular solution of house hold products because it can maximize the productivity of the injection molding machine. But among the producers of the cutlery the stack mold is not popular, why and what's the advantages and disadvantages of the stack molds solutions for cutlery production?

cutlery packing solutions

SWITEK 24+24 Stack Mold Cutlery Packing Solutions

The advantage of the stack mold solutions is the productivity of the system. As show on the stack mold solutions above that it's possible to produce 48 pcs of spoons or forks and have them well box packed in about 10s by a 280T injection molding machine (Which is a special injection molding machine designed by WEIDA machinery for the stack mold production, the nozzle of the injection molding machine is installed to the top of the injection molding machine) while would be possible to have a maximum of 32 cavities mold design by with a standard mold design.

Against the advantage of the stack mold solution, the disadvantages of the system is also obvious:

  • The Cost of the System: Not only the cost of the mold, a stack mold solution will also increase the cost of the automation system and a much larger floor space for the installation of the cutlery packing system.
  • The Difficulty of the Maintenance: The maintenance of the stack mold cutlery production system would be much more complex, the producer must have the capacity to do the maintenance of both the stack mold and the auto-packing system for the stack mold. It woudl be a big challenge to most of the small and medium sized producer of the cutlery producers.
  • New Mold Technology Provide More Economic Alternative Solutions: Instead of a stack mold solution, a vertical 24+24 cavities single mold solution will provide a counter productivity of the cutlery but much lower cost of investment in both the mold and automation system.

Anyway, cutlery packing system is systematic integration of the injection molding machine, the mold design and automation system design, the best way would be to contact Adams from SWITEK for a turn-key solution of the cutlery to get a ready to work cutlery packing system.

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