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Systec 420/820 C SP -- Sumitomo High Speed Injection Molding Machine and IML Solutions

Description Unit Value
INJECTION UNIT
Shot volume cm3 1212
Shot weight g 1103
Shot speed mm/s 380
Screw diameter mm 70
Injection pressure MPa 188
Screw L:D ratio -- 20
CLAMPING UNIT
Clamping force kN 4200
Opening Stroke mm 770
Space between tie bars mm x mm 820 x 820
Mold thickness(min) mm 380
Mold thickness(max) mm 825
Hydraulic ejection stroke mm 230
Hydraulic ejection force kN 96
POWER UNIT
Pump motor kW 132
Heating capacity kW 27
GENERAL
Oil tank capacity L 820

Platen Dimension

Machine Dimmension

# Value
A 287 mm
B 331 mm
C 1051 mm
D Max 1797 mm
G 2499 mm
M 8356 mm
F Min 1474 mm
S 534 mm
SH 1796 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6310-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
980 640 165 645 1000 235 765 1700 2640 1500 1930 3kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Clamping;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The Sprue Gate Would be Cut by Air Nipper;
  • The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

What Would be a Preferable Mould Layout Design for a Petri Dish Packing System?

SWITEK is now providing two kinds of solutions for Petri dish packing, one is a packing system with top entry picking robot and the other is a system with a side entry picking robot. The petri dish producer can decide which solutions is better according to the layout design of the workshop.

Petri Dish

SWITEK Petri Dish Packing System

Traditionally the mould layout design for the Petri dish production will have the top and base integrated into the same mould which could be 2 + 2, 4 + 4 or 8 + 8 with the cover to the top of the mould. The cover on top design is preferable to an automation system of Petri dish packing.

For an automation system of Petri dish packing, the best is to have a turn-key solutions of Petri dish packing of which SWITEK will have the whole system well tested before delivery to ensure that the automation system which you received is a ready to work one to reduce the cost of sytem start up.


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