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Systec 210/580 -- Sumitomo High Speed Injection Molding Machine and IML Solutions

Description Unit Value
INJECTION UNIT
Shot volume cm3 358
Shot weight g 326
Shot speed mm/s 550
Screw diameter mm 45
Injection pressure MPa 240
Screw L:D ratio -- 20
CLAMPING UNIT
Clamping force kN 2100
Opening Stroke mm 575
Space between tie bars mm x mm 580 x 580
Mold thickness(min) mm 340
Mold thickness(max) mm 690
Hydraulic ejection stroke mm 180
Hydraulic ejection force kN 73
POWER UNIT
Pump motor kW 99
Heating capacity kW 13
GENERAL
Oil tank capacity L 420

Platen Dimension

Machine Dimmension

# Value
A 157 mm
B 456 mm
C 921 mm
D Max 1580 mm
G 2144 mm
M 6479 mm
F Min 934 mm
S 237 mm
SH 1667 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6715DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1400 1180 0 0 1500 480 1020 2500 3120 2200 2400 15kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Two Cavities Parts Picking EOAT with Runner Cutting by Air Nipper

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Clamping;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The Sprue Gate Would be Cut by Air Nipper;
  • The Gross Weight of the EOAT Seet is about 1.5kg.

Bom List

Product Name PN # Model Quantity
Sus Tube 4.Y00021 PST12-1500 2
Air Nipper 1.Y00004 GT-NY25 2
Straight Blades for Plastic 1.Y00037 NY25AJ 2
Fixing Block 7.Y00633 SCE2-25 2
Tube Plugs 1.Y03638 PST12-1500 11
Cross Connector 7.Y00027 SMBT-2012 2
Access Robot Bracket 7.Y00002 SMBH1-12M6 6
L-Type Thread Hose Fitting 1.Y02809 APL6-M5 3
Slide Bracket 7.Y00004 SCF4-1240W16 7
Slide Bracket 7.Y00001 SMBS-12T16 7
Sprue Gripper 8.Y00091 GR12-12-CN 1
Cross Connector 7.Y00020 SMBT-1212 1

Q & A About Robotic Arms and Injection Automation

How is the SWITEK IML System for 2 Cavities Butter Box with 2 Lables Designed?

IML Containers with 2 lables will provide more space for the dairy products producers to design their pattern and provide more detailed description of their products, but with one more label it'll make the design of the IML system much more complex. How would be the two labels to be put into the mold and what would be the recommendation of such an IML system?

IML Container

2 Cavities IML Solutions for Containers with 2 Labels

SWITEK has both solutions of 2 cavities IML solutions for oval shpe box and 4 cavities IML solutions for round cups with 2 labels. The difference of the 2 labels IML solutions of wrap + bottom labeling will request more space for the magazine layout design. Both the labels would be put into the cavities at the movable part of the platen with the parts to be picked from the fixed part of the platen.

Since the structure of the magazine for the IML containers with two labels is much more complex than that of wrap labeling only, the best solution is to have a turn-key IML solutions from SWITEK Automation so we can have the robot and the injection mould well tested together before delivery to ensure that the system which you received is ready to work. For more details about a turn-key IML solutions please contact Adams from SWITEK Automation, you're personal advisor of IML Soutions integration.


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