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Systec 160/520 -- Sumitomo High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 442
Shot weight g 323
Shot speed mm/s 510
Screw diameter mm 50
Injection pressure MPa 195
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 1600
Opening Stroke mm 500
Space between tie bars mm x mm 520 x 520
Mold thickness(min) mm 275
Mold thickness(max) mm 585
Hydraulic ejection stroke mm 160
Hydraulic ejection force kN 59
POWER UNIT
Pump motor kW 102
Heating capacity kW 22.3
GENERAL
Oil tank capacity L 380

Platen Dimension

Machine Dimmension

# Value
A 222 mm
B 666 mm
C 890 mm
D Max 1548 mm
G 2116 mm
M 6068 mm
F Min 1118 mm
S 237 mm
SH 1666 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712DS-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 840 0 0 1200 475 725 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity Car Threshold Strip Picking EOAT

One Cavity Car Threshold Strip Picking EOAT

Product Descriptions

  • This EOAT is for One Cavity Car Threshold Strip Picking;
  • EOAT Function: Car Threshold Strip Picking and Runner Cutting;
  • Injection Molding Machine Clamping Force: 2700T;
  • Number of Runner: 14
  • The Gross Weight of the EOAT Seet is about 80kg.

Q & A About Robotic Arms and Injection Automation

What Would be an Economic Solutions for Plastic Faucet Production?

What Would be an Economic Solutions for Plastic Faucet Production?

Safe, reliable and easy for production make the PPR faucets getting more and more popular against its counter parts of which made from brass or other metal faucet product. To start a new pleastic faucets production project, what would be an economic configuration?

plastic faucet

2 Cavities Faucet Injection Automation Solutions

To produce the plastic faucets economically, you can consider an automation solutions to reduce the man hours, and a two cavities solutions would keep the system economic in investment and easy for maintenance, the machineries for such a system will include:

  • Injection Molding Machine: As a small part, a 200 T servo injection molding machine would be sufficient for a 2 cavities solution. The machines to recommend would be the HD210L by Haida Machinery, MA2000 by Haitian Machinery, UN220A5 by Yizumi etc.
  • Injection Mold: A high quality injection molding mold would be the foundation of a successful project of faucet production.
  • Robot and Automation Solution: The key of a price smart investment is to produce the products efficiently with minimum man hours. For faucet production system we're here to recommend the SWITEK faucet core auto-insertion system which include the 3 axis servo robot SW6710DS, the EOAT for core picking and inserting, the parts picking, the working table for core and runner removing. With this solutions you can make your workshop of faucets production workshop an unmaned one.
  • Industrial Chiller: For industrial Chiller you can choose a small one for each of your injection molding machine or a centralized chilled water circulation system for the whole factory according to your budget. An excellent chilling water circulation will help to increase the productivity of the system and ensure the quality of the faucets produced.

Fore more information about the faucet and other pipe fittings injection automation solution please feel free to contact Adams from SWITEK to get a turn-key solutions of pipe fittings production.


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