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Systec 160/520 -- Sumitomo High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 255
Shot weight g 186
Shot speed mm/s 610
Screw diameter mm 40
Injection pressure MPa 242
Screw L:D ratio -- 25
CLAMPING UNIT
Clamping force kN 1600
Opening Stroke mm 500
Space between tie bars mm x mm 520 x 520
Mold thickness(min) mm 275
Mold thickness(max) mm 585
Hydraulic ejection stroke mm 160
Hydraulic ejection force kN 59
POWER UNIT
Pump motor kW 81
Heating capacity kW 13.9
GENERAL
Oil tank capacity L 380

Platen Dimension

Machine Dimmension

# Value
A 157 mm
B -14 mm
C 912 mm
D Max 1625 mm
G 2214 mm
M 5398 mm
F Min 1085 mm
S 237 mm
SH 1151 mm

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW7312DS

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1020 730 0 0 1200 450 750 1700 2600 1660 2110 5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Vacuum Cup;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
  • The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

Will HaiTian MARSIII an Ideal Injection Molding Machine for Thin-wall Containers IML Production?

HaiTian MARSIII is the best buy injection molding machine by HaiTian Group, but it's a standard high precision servo injection molding machine and is suitable for thin-wall container production. For the IML production of thin-wall containers with a thickness around 0.5~0.7mm Zhafir or Haitian MARS F series injection molding machine would be a better choice. As an all electric injection molding machine Zhafir is suitable for the production of medical parts and food containers. While MARS F series high speed hydraulic injection molding machine is suitable for the production of thin-wall containers.

Beside Haitian MARS F and Zhafir injecdtion molding machine, YIZUMI PAC E series all electric injection molding machine, PAC K series hydraulic high speed injection molding machine; HMD EM series all electric injection molding machine; HMD SP Series high speed hydraulic injectio molding machine etc. are all budget smart choice for the small and medium size containers high speed IML production.

With the excellent high speed injection molding machines above for your IML project, you'll need an efficient IML robot to maximize the productivity of these injection molding machines. SWITEK SW8 Series would be the best IML robot to match them. With the control system from the European Automation Control System supplier SigmaTek, the best cycle time can be lowered to around 2.1s. Which is truely a price smart but efficient IML robot for small and medium containers IML production.


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