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P300E -- YIZUMI All Electric High Speed Injection Molding Machine and IML Application

Description Unit Value
INJECTION UNIT
Shot volume cm3 558
Shot weight g 514
Shot speed mm/s 500
Screw diameter mm 55
Injection pressure MPa 180
Screw L:D ratio -- 22:1
CLAMPING UNIT
Clamping force kN 3000
Opening Stroke mm 610
Space between tie bars mm x mm 635 x 635
Mold thickness(min) mm 250
Mold thickness(max) mm 650
Hydraulic ejection stroke mm 150
Hydraulic ejection force kN 55
POWER UNIT
Pump motor kW 17
Heating capacity kW 26.5
GENERAL
Oil tank capacity L 130

Platen Dimension

Machine Dimmension

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW6712D-20

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
1025 605 250 590 1200 475 725 2000 3020 1610 2050 8kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- One Cavity In Mold Insertion EOAT With Mold Positioner

One Cavity In Mold Insertion EOAT With Mold Positioner

Product Descriptions

  • This EOAT is for One Cavity Parts Picking and In Mold Insertion;
  • The EOAT has Two Sides, One Side for Parts Picking, the Oter Side for In Mold Insertion;
  • The Parts Would be Picked by the Vacuum Cups and One Finger Angular Pneumatic Gripper;
  • The EOAT to be Drived by Three Air Circuits, One for the Cylinder, the Other for Finger Angular Pneumatic Gripper and the Third One for Mould Positioner;
  • The Gross Weight of the EOAT Seet is about 9kg.

Bom List

Product Name PN # Model Quantity
Extruded Profiles 4.Y00481 PEP2525-1500 1
Plugs for Profile 4.Y00070 PEP2525 8
Mould Positioner 8.Y00088 GMP20A 3
Vacuum Cups VS2 Series 1.Y05310 VS2-SA20 2
Rotative Suspensions 8.Y00061 VFR1421-G18 2
Pneumatic Finger Gripper 8.Y00084 GFR14-95G 7
Extension Tube 7.Y00733 SMBY14-50 6
Mounting Bracket 7.Y00200-T SMBE1-1440T 3
Cross Mounting Bracket for Profiles 7.Y00194-T SMBA-2525T 4
Vacuum Cup Fittings 7.Y00703 VM02-G18 2

Q & A About Robotic Arms and Injection Automation

What is a Picking Robot?

A picking robot in an injection project is a robotic arm which will pick the parts from the mould and have it placed on the conveyor or other automation system to have another processing. The projector will choose a picking robot according to the size of the injection molding machine, the injection cycle time, the weight of the parts etc to choose a picking robot.

picking robot

High Speed Picking Robot SW7112DS

Take the SWITEK hgih speed 3 axis servo robot SW7112DS as an example, with a pay load of 2kg and a dry cycle time of 3.3s only designed for injection molding machine ranging from 150Ton ~ 500Tone, it could be regarded as one of the best picking robot for the thin-wall containers production business with a picking capacity up to 8 cavities of 700ml cups, but if for the picking of a bumper it would not be suitable. Anyway, to choose a picking robot for your injection project, the key point would be:
  • The size of your injection molding machine
  • The weight of the parts and EOAT
  • The total injection cycle
  • The height from the floor to the crane


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