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MARS 6500/4550G -- HaiTian Mars.G Series Servo Injection Moulding Machine

Description Unit Value
INJECTION UNIT
Shot volume cm3 3849
Shot weight g 3503
Shot speed mm/s 927
Screw diameter mm 110
Injection pressure MPa 118
Screw L:D ratio -- 18
CLAMPING UNIT
Clamping force kN 6500
Opening Stroke mm 900
Space between tie bars mm x mm 895 x 895
Mold thickness(min) mm 400
Mold thickness(max) mm 900
Hydraulic ejection stroke mm 260
Hydraulic ejection force kN 186
POWER UNIT
Pump motor kW 67
Heating capacity kW 54.25
GENERAL
Oil tank capacity L 1300

Platen Dimensions

Machine Dimmension

As the center of the IML system, to choose an injection molding machine of which is the most suitable to your IML containers and mould design would be the key points to start a success IML project. Before the decision making of an injection molding machine for your project, you should keep in mind:
  • The material of which the IML containers to be produced from
  • The opening stroke of the injection molding machine
  • The expected cycle time of the system

For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.

High Speed Injection Molding Machine for Think-wall Containers

  • High Speed Hydraulic Injection Molding Machine:

    For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:

    • Haitian MARS F/H series high speed injection molding machine
    • YIZUMI P/S3 series high speed injection molding machine
    • HMD SP series high speed injection molding machine
    • ChenHsong Speed-Pack series high speed injection molding machine
    • Golden Eagle GEKW/GS series high speed injection molding machine
    • Powerjet KF series of high speed injection molding machine
    • DAKUMA DKM/HH series high speed injection molding machine

  • Hybrid Injection Molding Machine

    A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:

    • Yizumi D1-E series of hybrid injection molding machine
    • Haida KDY series of high speed hybrid injection molding machine
    • FCS AF series hybrid injection molding machine
    • PowerJet JEV Series hybrid injection molding machine

  • All Electric Injection Molding Machine

    As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:

    • Zhafir ZE/VE series of all electric injection molding machine
    • Yizumi E series of high speed all electric injection molding machine
    • VALMO Real P series full electric injection molding machine
    • HMD EM Series full electric injection molding machine
    • LK ELETTRICA Series of full electric injection molding machine
    • BOLE FE Series all electric injection molding machine
    • WELLTEC D Series all electric injection molding machine

Injection Molding Machine for IML Paint Buckets

As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
  • HD B/U series of injection molding machine for IML paint bucket production
  • PowerJet PB series of injection molding machine for IML paint bucket production
  • LiSong GT/DT Series of injection molding machine for IML Paint bucket production

Best Buy Robotic Arm for Injection Molding Machine
injection robot

SW818

injection robot

Unit: mm

X1 X2 X3 X4 Y YM1 YM2 Z L W H Payload
190 190 0 0 400 0 0 2100 2730 2410 1720 5kg

The Application of End of Robotic Arm Tooling

EOAT Assembly Demonstration -- Two Cavities Parts Picking EOAT with Runner Gripping

Two Cavities Parts Picking EOAT with Runner Gripping

Product Descriptions

  • This EOAT is for 2 Cavities Parts Picking;
  • The Parts Would be Picked with Vacuum Cup;
  • The Sprue Gripper is Included for Sprue Gate Gripping;
  • The EOAT has the Air Circuit Divided into Two Suction Route and one Gripping Route;
  • The Gross Weight of the EOAT Seet is about 2kg.

Bom List

Product Name PN # Model Quantity
Quick Changer 7.Y00175 QCS-G100 1
Sprue Gripper 8.Y00050 GR12-12CP 1
Plugs for Profile 4.Y00069 PEP2518 10
Cross Mounting Bracket for Profiles 7.Y00194 SMBA-2525T 6
Extruded Profile 4.Y00455 PEP2518-1000 2
Vacuum Cups VS2 Series 1.Y03085 VS2-SA11 6
Vacuum Cup Fitting 7.Y00703 VM-02-G18 6
Rotative Suspensions 8.Y00061 VFR1421-G18 6
Mounting Bracket 7.Y00200 SMBE1-1440T 6
Connector 1.Y02510 APF-M5 2
Side Manifold Block 7.Y00157 SMB-06M5 2
L-Type Threaded HOse Fitting 1.Y02722 APL6-01 8
Straight Threaded Hose Fitting 1.Y02725 APC6-01 6

Q & A About Robotic Arms and Injection Automation

For vision control system for IML containers, what's the advantages and disadvantages of the open type of vision control system?

Vision control is now a very important in IML system especially the IML solutions for dairy products packages like yogurt cups, butter cups etc. For most European IML solutions providers like BRINK that they'll choose an open type of Vision control system which will check if the containers are well labeled or not immediately after the containers picked out from the mold and have them re-stacked after the vision control. This kind of solution will help to increase the efficiency of the IML System and pick out the defect parts quickly.

But, for some minor defect like dirt it would be impossible to be checked out because the precision of the cameras would be influenced by the changing light of the environment. To solve this problem the updated solution would be to have the IML containers checked in a closed light box which will creat a stable environment to the camera to minimize the misjudgement of the good and non good parts. -- SWITEK Yogurt Cups Vision Control Solution


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