| Description | Unit | Value |
|---|---|---|
| INJECTION UNIT | ||
| Shot volume | cm3 | 471 |
| Shot weight | g | 429 |
| Shot speed | mm/s | 500 |
| Screw diameter | mm | 50 |
| Injection pressure | MPa | 162 |
| Screw L:D ratio | -- | 25 |
| CLAMPING UNIT | ||
| Clamping force | kN | 2700 |
| Opening Stroke | mm | 560 |
| Space between tie bars | mm x mm | 560 x 560 |
| Mold thickness(min) | mm | 220 |
| Mold thickness(max) | mm | 600 |
| Hydraulic ejection stroke | mm | 150 |
| Hydraulic ejection force | kN | 62 |
| POWER UNIT | ||
| Pump motor | kW | 96 |
| Heating capacity | kW | 29 |
| GENERAL | ||
| Oil tank capacity | L | 675 |
Platen Dimensions
Machine Dimmension
For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.
High Speed Injection Molding Machine for Think-wall Containers
For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:
A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:
As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:
Injection Molding Machine for IML Paint Buckets
As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
SW7522DS
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1785 | 1680 | 0 | 0 | 2200 | 650 | 1550 | 3120 | 4160 | 2850 | 2830 | 15kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Extruded Profiles | 4.Y00052 | PEP4040-1000 | 2 |
| Plugs for Profile | 4.Y00072 | PEP4040 | 4 |
| Extruded Profiles | 4.Y000481 | PEP2525-1500 | 2 |
| Extruded Profiles | 4.Y00481 | PEP2525-1000 | 1 |
| Plugs for Profile | 4.Y00070 | PEP2525 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00356-T | SMBA-2540T | 10 |
| Pneumatic Needle Gripper | 8.Y00025 | GN2010 | 14 |
| Mounting Bracket | 7.Y00308-T | SMBE2-2060T | 14 |
| Mounting Bracket | 7.Y00309-T | SMBE2-3060T | 1 |
For Small and Medium Sized IML Container Producer, Is it Possible to Produce More the One Products with the Same IML Robot?
For manay small and medium sized producer of IML containers it many not be easy to make a decision if to accept the order or not because of the small quantity at the beginning but a huge potential in the future. As the IML robot is a custom made system according to the mold design and the injection molding machine for this mold. But is there any possibility to have one IML robot for a couple of molds? The answer is yes.
The SW8 series of side entry IML robot is one of which an ideal choice for the small and medium sized producer of IML containers. With exchangeable magazine and stacking unit, the IML robot enable the IML containers producers to produce the small and medium sized IML containers and IML lids by the injection molding machine and the IML robot with simply to have the magazine and EOAT replaced for the new mold. But with this IML robot, how will the IML containers produce to achieve the maximized productivity?
To maximized the productivity of the IML system, the key would be to have the injection molding machines and the IML robots well organized according to the products. To make the change the magazine and EOATs faster, we can have the containers with wraping labeling produced in one IML system and have the 3/5 face labeling containers and the lids produced by another IML system. It's not recommended to have the containers with wraping labeling to be produced by the same IML system with an IML lids, which will need to change both the Magazine and the stacking unit and the time to start the system up would be much longer.
For more advisory of an IML project planning please feel free to contact Adams from SWITEK Automation, your personal consultant of IML system integration.