| Description | Unit | Value |
|---|---|---|
| INJECTION UNIT | ||
| Shot volume | cm3 | 3534 |
| Shot weight | g | 3216 |
| Shot speed | mm/s | 856 |
| Screw diameter | mm | 100 |
| Injection pressure | MPa | 131 |
| Screw L:D ratio | -- | 19.8 |
| CLAMPING UNIT | ||
| Clamping force | kN | 7500 |
| Opening Stroke | mm | 1400 |
| Space between tie bars | mm x mm | 1110 x 960 |
| Mold thickness(min) | mm | 450 |
| Mold thickness(max) | mm | 950 |
| Hydraulic ejection stroke | mm | 300 |
| Hydraulic ejection force | kN | 195 |
| POWER UNIT | ||
| Pump motor | kW | 75 |
| Heating capacity | kW | 54 |
| GENERAL | ||
| Oil tank capacity | L | 730 |
Clamping Unit
Platen Dimensions
Robot
Front View
Top View
Side View
| # | Value |
|---|---|
| A | 2208 mm |
| B | 2106 mm |
| C | 2685 mm |
| D | 2200 mm |
| E | 1506 mm |
| F | 1354 mm |
| G | 1203 mm |
| H | 1027 mm |
| I | 544 mm |
| J | 4055 mm |
| K | 4478 mm |
| M | 3450 mm |
| N | 1607 |
For different parts, you can choose different type of injection molding machine according to your budget and expected daily output of the IML containers.
High Speed Injection Molding Machine for Think-wall Containers
For thin wall containers, a high speed hydraulic injection molding machine is no doublt a price smart choice for your IML project. There're many producers of high speed hydraulic injection molding machine manufacturers in China, among which the most popular would be:
A high speed hybrid injection molding machine will have more energy efficiency than a hydraulic injection molding machine, the popular hybrid injection molding machine made in China include:
As a solution of energy saving and clean production, an all electric injeciton molding machine would be the top choice for the IML production of thin-wall food package, the recommended brand would be:
Injection Molding Machine for IML Paint Buckets
As a deep cavity products, the production of an IML paint buckets will request the injection molding machine to have a larger opening stroke. To reduce the cost of the injection molding machine, some of the injection molding machine manufacturers from China custom designed the machine specialized for the production of IML paint bucket, among which include:
SW6715D
Unit: mm
| X1 | X2 | X3 | X4 | Y | YM1 | YM2 | Z | L | W | H | Payload | 1900 | 734 | 450 | 1150 | 1500 | 450 | 1050 | 2300 | 3120 | 2350 | 2400 | 15kg |
|---|
EOAT Assembly Demonstration -- Two Cavities Non-woven Fabric In Mold Insertion
Product Descriptions
Bom List
| Product Name | PN # | Model | Quantity |
|---|---|---|---|
| Extruded Profiles | 4.Y00052 | PEP4040-1000 | 2 |
| Plugs for Profile | 4.Y00072 | PEP4040 | 4 |
| Extruded Profiles | 4.Y000481 | PEP2525-1500 | 2 |
| Extruded Profiles | 4.Y00481 | PEP2525-1000 | 1 |
| Plugs for Profile | 4.Y00070 | PEP2525 | 10 |
| Cross Mounting Bracket for Profiles | 7.Y00356-T | SMBA-2540T | 10 |
| Pneumatic Needle Gripper | 8.Y00025 | GN2010 | 14 |
| Mounting Bracket | 7.Y00308-T | SMBE2-2060T | 14 |
| Mounting Bracket | 7.Y00309-T | SMBE2-3060T | 1 |
Why it's not recommended to have an IML solution with more than 4 cavities for containers which request a wrap+bottom labeling?
For an IML container which request a wrap + bottom labeling will need 2 labels and request a reverse injection technology. With two labels means that there would be 2 sets of magazines and mandrel to stock and pick the labels for the containers. A four cavities design of the mold there would be sufficient space in the IML robot to fit in the extra magazines, but for more cavities mold design the size of the magazine will exceed the limit of the IML robot and will reduce the efficiency of the robot. It would not be an ideal solutions for Wrap + Bottom IML Solutions